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ATS Two-stage compounding line

ATS Two-stage compounding line includes ATE Twin screw extruder, ASE Single screw extruder and down-stream pelletizing system. The first stage is to realize the polymers compounding job, second stage is to extrude the compounds with gentle and lower temperature, then pelletizing through the down-stream cutting system.
Combine high-speech and strong-compounding of twin-screw extruder with low-speech, low-temperature and weak-shear of single-screw extruder. It is the first choice when produce heat-sensitive or shear-sensitive material.
Thanks to the modular design principle, both relay and PLC control are also available to be applied in the ATS electrical controlling system.
All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.

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Typical Applications:
PVC/HFFREVA Cable and pipe materials cross-linked by silaneCable material (XLPE)WPC

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Parameter of ATS Two-stage compounder

Machine size Screw diameter(mm) Screw speed Max.(rpm) Throughput rate(kg/h)
ATS52/120 ATE52 51.4 600 150-300
ASE120 120 85
ATS65/150 ATE65 62.4 600 300-500
ASE150 150 85
ATS75/180 ATE75 71 600 500-800
ASE180 180 85
ATS95/200 ATE95 93 600 800-1500
ASE200 200 85

Application
Enhance and modification, such as PP, PA, PBT, ABS, AS, PC, POM, PPS, PET filled with glass fiber or carbon fiber;
Compounding alloy, such as PCABS,PAABS,CPEABS,PPEPDM,PAEPDM,PPSBS,etc.;
Filling and modification, such as PE,PP,EVA filled with CaCO3, talcum power, titanium pigment and carbon soot, etc.;
Cable material, such as LDPEHDPELLDPEMDPE jacket material, insulated material; Radiation cros

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Application
Filling and modification, such as PE, EVA filled with CaCO3, talcum power, titanium pigment and carbon soot;
Compounding alloy, such as PCABS,PAABS,CPEABS,PPEPDM,PAEPDM,PPSBS,etc.;
LDPE, HDPE, LLDPE, MDPE jacket material, insulated material;
Radiation cross-link material, coated optical fiber cable material, heat-shrinkable pipe material; PPR pipe material, PR cross-link pipe material;
Thermoplastic elastomer, such as TPR, TPU;
Masterbatch, such as PE, ABS, PS, EVA and so on;
Flame retardant, such as ABS, EVA and so on; Degradable plastic, such as PE, PP and PS, etc..

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Application
Reaction extrusion, such as continuous polyreaction extrusion of PUR, PA, POM, PEI, PC, PMMA, PBT and PPS, sulfuration, cross-link, graft and extend the chain, etc..

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Application
PVC cable material, sole material, clarity bolt material, medical material;
Low-smoke and no-halogen material or Low- halogen and flame retardant material;
EVA screen material, PE and EVA masterbatch, etc..

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1.High-speed mixer 2.Screw loader 3.Gravi-feeding system 4.Twin-screw extruder 5a.Strands pelletizing unit 5b.Water ring pelletizing unit
5c.Under water pelletizing unit 5d.Air cooling die face pelletizing unit 6.Production silo 7.Rationing packing scale



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