ACSS Double Stage Cutter Compactor Recycling Pelletizing Line
|Target Recycled Material||HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS,PET|
|System composition||Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.|
|Feeding Device||Belt Conveyor (Standard), Roll Hauling off device (Optional)|
|Material of screw||38CrMoAlA (SACM-645), Bimetal (Optional)|
|Heater of barrel||Ceramic heater or Far-infrared heater|
|Cooling of Barrel||Air cooling of fans through blowers|
|Vacuum deashing exhaust||Two Double-zone vacuum degassing system (Standard)|
|Pelletizing type||Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing|
|Technical services||project design, factory construction, installation and recommendations, commissioning|
|ACSS-HTM series single-stage compactor-granulator machine|
|Model||Compactor Volume (L)||Compactor motor||Screw diameter(mm)||L/D ratio||Power(kw)||Productivity(kg/h)|
As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is.
Metal detector can be combined with belt conveyor, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.
Compactor is equipped with air exhausting device. With the mechanical work of rotor knife and stator knife at the bottom of compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the moisture and dust on the surface of raw material will float to the top of compactor. The device can effectively remove moisture and dust, which will avoid using additional energy consumption to deal with the moisture.This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.
Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.
System program remote monitoring and transmission system,bluetooth both are available for ACS system realizing functions of remote monitoring and information transmission.
The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.
Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.
Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.
With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.
It consists of two sets of Single-Screw extruders , suitable for printing ink heavy, high moisture content, poor fluidity and temperature sensitive, high impurity content materials which requires the double filtration system, multiple exhaust and other higher requirements, and a longer process.
This is the most appropriate process for the need for better melt filtration and higher production. In the first stage,two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the second-stage extruder at the same time.
* A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.
The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.Ring-shaped heater for consistent and stable heating.
This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.
* Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure.
* RPM of rotatory blades is automatic based on melt extruding pressure.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.
Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.
* Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
* Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.
Final output: plastic particles,the plastic pellets can be re-used for producing high quality plastic products once again.
* Final qualified granules store here，the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.
* Capacity online monitoring & Quantitative weighting system.
* Combine crushing, compacting and plletizing steps in one system, less-labor cost.
* Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
* Lower investment cost for a high quality and durable machine;
* Low energy consumption with high production output;
* Overseas installation and training are available;
* Machine warranty with spares in stocking and in-time delivery;