AWS-PET Recycling Washing and Pelletizing Turn-key Solution
Product Introduction
Specifications
Device parameters |
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Size |
Capacity |
Motor Power |
Equipment footprint |
AWS-PET10 |
1000kg/h |
220KW |
250m 2 |
AWS-PET20 |
2000kg/h |
260KW |
350m 2 |
AWS-PET30 |
3000kg/h |
380KW |
500m 2 |
AWS-PET40 |
4000kg/h |
500KW |
700m 2 |
Unit energy consumption |
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Content |
Average energy consumption per ton of bottle |
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Electricity |
70-90KW |
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Water |
1-1.5T |
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Compressed air |
0.5-1m3 |
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Steam (optional) |
250-400KG |
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Detergent (optional) |
4-8KG |
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Bottle quality reference |
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Description |
AA(ppm) |
A(ppm) |
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PVC content |
≤25 |
≤100 |
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PE/PP/colored bottle/metal/other |
≤75 |
≤100 |
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Total impurity |
≤100 |
≤200 |

Conveying raw materials into next parts. Controlled by inverter, belt speed is adjustable.
Function: bottles conveying
Width of belt: 1000mm
Basic material of belt: PVC
Motor power: 2.2KW

Function: remove ferrous as iron, chromium and manganese
Power:3KW

Divide large-size raw materials into relatively uniform small-size raw materials through shredding and crushing.
Crushing bottle to small flakes.

Function: remove stone, dust, loosen caps and small metal
Basis material: Galvanized carbon steel
Frame: Carbon steel
Diameter of barrel : 1500mm
Length : 5000mm
Motor power: 5.5KW
The hole diameter:50mm

Function: remove above 90% labels for both common and compressed bottle
No flakes waste and no water consumption
Motor power: 15KW
Suction fan power: 5.5KW
Rotary blade : 42pcs ( teeth 378pcs )
Fixed blade : 45sets * 4 = 180pcs ( teeth 1080pcs )

Function: bottle washing, remove small size impurity, decrease the working pressure for down stream. Tank body SS304
Diameter:1500mm
Length:6000mm
Motor power:7.5KW
Power of screw:2.2KW
Diameter : 250mm

The effect of cleaning raw materials is achieved by the rotation of the fan blades on the screw

Function: PET flakes conveying
Motor power: 4KW
Dia. of screw: 310mm
Part contact with raw materials: stainless steel

Function: wash flakes and remove floating material as PP,PE and Caustic Soda
Motor power of screw loader: 5.5KW
Motor power of thumbwheel: 0.55KW
Quantity of thumbwheel: 3 sets
Dia. of screw:250mm
Part contact with raw materials: stainless steel<
Equipped with water tank and pump

Through the rotation of the screw to achieve the effect of cleaning the flakes

Function: remove sand, mud and dirty
Motor power: 15KW
Diameter of barrel:300mm
Length of barrel:4000mm
Part contact with raw materials: stainless steel

Function: after hot washing, it’s easier to remove oil, glue
Motor power: 5.5KW
Volume of hot chamber≈4.07 m3
Outer layer: Carbon steel
Inner layer: stainless steel
Middle layer: rock wool for insulation
Caustic soda percentage:1-2%
Temperature of hot water:70-90 centigrade
Non-stop flakes feeding and loading out

Function: remove the glue and dirty
Motor power: 30KW
Motor power of water pump:1.5KW
Rotary speed of screw: 1200rpm
Part contact with raw materials: stainless steel

Function: remove the Caustic Soda
Motor power: 4KW
Diameter of screw: 250mm
Part contact with raw materials: stainless steel

Function: Drying and flakes moisture reach 2%
Motor power: 22KW
Motor of cover open:0.75KW
Rotary speed of screw: 2200rpm
Part contact with raw materials: stainless steel

Function: hot air drying, moisture < 1%
Heating power: 48KW,if adopt steam heating, this electric consumption will be saved
Power of blowing motor:5.5KW
Power of suction motor: 5.5KW

Function: flakes storage and packing

With CE/CSA/TUV/SGS/ISO standard, all parameters can be set on the touch screen.
1.Electric control component: (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp.
2.For electrical controlling of the entire system.
3.Safety interlock principle.
4.All electrical units: LS, Schneider, ABB.