PET Plastic Recycling Washing Pelletizing Lines from ACERETECH Turnkey Waste Recycling Solution

Plastics Recycling Washing and Pelletizing Turn-key Solution

Product Name : AWS-PET Recycling Washing and Pelletizing Turn-key Solution

Product Description

AWS-PET Washing and Pelletizing Turn-key Solution for Plastics Recycling

With years of technology modification and process experience precipitation, ACERETECH has a variety of different solutions for recycling PP PE scraps (LDPE/LLDPE film, PP woven bags, PP non-woven, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With advanced modular design, ACERETECH can freely combine each standard module to provide to customers specialized solutions.
Product Name : AWS- HDPE/PP/PS/ABS/PC/PET Plastic Washing Recycling Machine
In the field of HDPE/PP/PS/ABS/PC/PET recycling projects. Most of the materials come from urban and industrial collection sites,their sizes vary, and the composition of raw materials is different from country to country, even though the composition of HDPE/PP/PS/ABS/PC/PET in the same country is totally different.
ACERETECH team integrated the cleaning line technology in Europe and China and continuously optimized it. Finally, it developed a series of modular equipment that can adapt to the different characteristics of HDPE/PP/PS/ABS/PC/PET materials. Aiming at blow molding packaging bottle/box/cup/barrel/bucket and injection waste recycling. It can realize a cleaning and recycling line and handle hard materials at the same time. And flexible plastic.
Including sorting, size reduction, metal removing, cold and hot washing, high efficiency friction washing and drying modular.
Which can remove ferrous and nonferrous metals, sand, oil, glue, paper and many other different contaminants efficiency.

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Product Introduction

Specifications

Device parameters
Size	Capacity	Motor Power	Equipment footprint
AWS-PET10	1000kg/h	220KW	250m 2
AWS-PET20	2000kg/h	260KW	350m 2
AWS-PET30	3000kg/h	380KW	500m 2
AWS-PET40	4000kg/h	500KW	700m 2
Unit energy consumption
Content	Average energy consumption per ton of bottle
Electricity	70-90KW
Water	1-1.5T
Compressed air	0.5-1m3
Steam (optional)	250-400KG
Detergent (optional)	4-8KG
Bottle quality reference
Description	AA（ppm）	A（ppm）
PVC content	≤25	≤100
PE/PP/colored bottle/metal/other	≤75	≤100
Total impurity	≤100	≤200

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LABEL REMOVER

Label remover to remove the caps and labels on the bottles. The caps of PET bottles are usually made of PP and PE materials, which are poorly compatible with PET, which will cause the performance of the machine to decrease during granulation. Labels are usually made of PVC, which has poor thermal stability and will decompose when heated, which will affect the quality of the final PET particles.

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CRUSHER

The main purpose of crushing is to reduce the size of PET bottles so that we can better clean and granulate materials. We have crushers with various capacities to meet your needs.

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PRE-WASHING

1. Keep washing with clean water 2. With mixing function, 3D mixing of materials 3. The retention time of materials is longer, about 30 minutes 4. Independent water treatment system 5. Water can be heated. Pre wash with hot water 6. Independent water temperature control of 6 and 3 sections.

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FLOATING WASHER

Function: wash flakes and remove floating material as PP,PE and Caustic Soda. Motor power of screw loader: 5.5KW Motor power of thumbwheel: 0.55KW Quantity of thumbwheel: 3 sets Dia. of screw:250mm Part contact with raw materials: stainless steel< Equipped with water tank and pump.

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HOT WASHER

Function: after hot washing, it’s easier to remove oil, glue Outer layer: Carbon steel Inner layer: stainless steel Middle layer: rock wool for insulation Caustic soda percentage:1-2% Temperature of hot water:70-90 centigrade Non-stop flakes feeding and loading out.

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LOW SPEED FRICTIONAL WASHER

Function: remove sand, mud and dirty Motor power: 15KW Diameter of barrel:300mm Length of barrel:4000mm Part contact with raw materials: stainless steel.

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HIGH SPEED FRICTIONAL WASHER

Function: remove the glue and dirty Motor power: 30KW Motor power of water pump:1.5KW Rotary speed of screw: 1200rpm Part contact with raw materials: stainless steel.

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CENTRIFUGAL DRYER

For flakes drying and moisture after centrifugal dryet within 2%, high effiency. Motor power: 22KW Motor of cover open:0.75KW Rotary speed of screw: 2200rpm Part contact with raw materials: stainless steel.

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PIPELINE DRYER

Function: hot air drying, moisture < 1% Heating power: 48KW,if adopt steam heating, this electric consumption will be saved Power of blowing motor:5.5KW Power of suction motor: 5.5KW

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LABEL SEPARATOR

Function: remove the light impurity as dust and label in dried bottle flakes.

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ELECTRICAL CABINET

Function: Electric control for the complete line PLC control Electric control component: (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp