Product Name : ACS-H single stage cutter compactor recycling pelletizing line
Product Description

Cutter Compactor Recycling Pelletizing System

The ACS-H TM series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to One step. Applied in the plastics recyclng and pelletizing process. ACS-H TM system is a reliable and efficiency solution for plastics film, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Product Introduction

Specifications

Machine Model ACS-HTM
Target Recycled Material HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Final Product Shape Particles
System composition Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo.
Output Range 150kg/h-1200kg/h
Feeding Device Belt Conveyor (Standard), Roll Hauling off device (Optional)
Compactor Volume 300L-1400L
Diameter of screw 80mm-180mm (Standard)
Material of screw 38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of screw 31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of barrel Ceramic heater or Far-infrared heater
Cooling of Barrel Air cooling of fans through blowers
Vacuum deashing exhaust Two Double-zone vacuum degassing system (Standard)
Pelletizing type Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard According to the Voltage of the Customer's Location
Optioanl device Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty 13 months from the date of bill of lading
Technical services project design, factory construction, installation and recommendations, commissioning
proimages/product/ACS-H_feeding.jpg
Feeding

As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. Metal detector can be combined with belt conveyor, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.

proimages/product/ACS-H-Crushing.jpg
Crushing and compacting

The rotatory blades of compactor with cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optional designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.

Plasticization and degassing
Plasticization and degassing

A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 34D to 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content.

proimages/product/ACS-H-Melt.jpg
Melt filtration

A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quolity of the input material as well as the planned use of granules.

Pelletizing
Pelletizing

Die-face water ring pelletizing system set as the standard granulating method in ACSS-HTM system. Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. RPM of rotatory blades is automatic based on melt extruding pressure.

Vibration dry and packing system
Vibration dry and packing system

Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.

  • Combine crushing, compacting and plletizing steps in one system, less-labor cost.
  • Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
  • Higher output and lower energy consumption

Other Benefits

Lower investment cost for a high quality and durable machine

Low energy consumption with high production output

Service and support

Overseas installation and training are available

Machine warranty with spares in stocking and in-time delivery.