Product Name : ACS-H Single Stage Cutter Compactor Plastic Recycling Pelletizing Line
Product Description
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Cutter Compactor Plastic Recycling Pelletizing System

The ACS-H TM series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to One step. Applied in the plastics recyclng and pelletizing process. ACS-H TM system is a reliable and efficiency solution for plastics film, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.Lower investment for a high performance machine. It can provide higher output but with lower energy consumption. 
Application: PE,PP,PS,ABS,XPS,EPS,PVB.

Product Introduction

Specifications

Target Recycled Material HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
System Composition Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration,Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Material of Screw 38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of Screw 31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of Barrel Ceramic heater or Far-infrared heater
Cooling of Barrel Air cooling of fans through blowers
Pelletizing Type Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Technical Services project design, factory construction, installation and recommendations, commissioning
Machine Model
Compactor Single Screw Extruder
Volume
Motor Power
Screw Diameter
L/D
Extruder motor
Output capacity
(Liter) (kw) (mm) (kw) (kg/h)
ACS-H300/80
300 37 80
36
AC 55
160-220
ACS-H500/100
500 75
100
36
AC 110
300-380
ACS-H800/120
800 110
120
36
AC 160
450-550
ACS-H1000/140
1000 132
140
36
AC 200
600-700
ACS-H1200/160
1200 160
160
36
AC 250
800-1000
ACS-H1600/180
1600 200
180
36
AC 315
1000-1200
Feeding System of ACS-H Plastic Flakes Scrap Recycling Pelletizing Line
Feeding

As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. 
Metal detector can be combined with belt conveyor, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.

Sliding Gate With Servo Motor of ACS-H Plastic Flakes Scrap Recycling Pelletizing Line
Sliding Gate With Servo Motor

It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.

Intelligent Control Interface of ACS-H Plastic Flakes Scrap Recycling Pelletizing Line
Intelligent Control

Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.

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Remote Monitoring And Information Transmission

System program remote monitoring and transmission system,bluetooth both are available for ACS system realizing functions of remote monitoring and information transmission.

Crusher Compactor of ACS-H Plastic Flakes Scrap Recycling Pelletizing Line
CRUSHING AND COMPACTING

Compactor is equipped with air exhausting device. With the mechanical work of rotor knife and stator knife at the bottom of compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the moisture and dust on the surface of raw material will float to the top of compactor. The device can effectively remove moisture and dust, which will avoid using additional energy consumption to deal with the moisture.This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.

Compactor Rotatory Blades of ACS-H Plastic Flakes Scrap Recycling Pelletizing Line
The Rotatory Blades Of Compactor

The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.

Single Screw Extruder of ACS-H Plastic Flakes Scrap Recycling Pelletizing Line
Single Screw Extruder

Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.

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Barrel

Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.

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Double Vacuum Degassing Zones

With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.

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LIQUID OUTLET

This is the most appropriate process for the need for better melt filtration and higher production. In the first stage,two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the second-stage extruder at the same time.

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None-stop Piston Type Filter

* A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas. 
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.

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Plate type filter

The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.Ring-shaped heater for consistent and stable heating.

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Self Clean Filter

This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.

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Water Ring Pelletizing System

* Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. 
* RPM of rotatory blades is automatic based on melt extruding pressure.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.

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Under-water pelletizing system

Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.

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Vibration Dry

* Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
* Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.

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Plastic Particles

Final output: plastic particles,the plastic pellets can be re-used for producing high quality plastic products once again.

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PACKING SYSTEM

* Final qualified granules store here,the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.
* Capacity online monitoring & Quantitative weighting system.

ACS-H Plastic Flakes Scrap Recycling Pelletizing Line
Advantages

* Combine crushing, compacting and plletizing steps in one system, less-labor cost.
* Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
* Lower investment cost for a high quality and durable machine;
* Low energy consumption with high production output;
* Overseas installation and training are available;
* Machine warranty with spares in stocking and in-time delivery;

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