Product Name : ACS-H Single Stage Cutter Compactor Plastic Recycling Pelletizing Line
Product Description
Recyclable Material by ACS-H Series : Cleaned Film
Recyclable Material by ACS-H Series : PET Polyester
Recyclable Material by ACS-H Series : ABS Crushed Material
Recyclable Material by ACS-H Series : Blown Film
Recyclable Material by ACS-H Series : EPS Foam
Recyclable Material by ACS-H Series : HDPE Waste Flake
Recyclable Material by ACS-H Series : Heavy Ink BOPP
proimages/product/Material/PA.jpg
proimages/product/Material/PET_Bottle_Flakes.jpg
proimages/product/Material/PET_Fiber.jpg
proimages/product/Material/PE_Squeeze_Film.jpg
proimages/product/Material/PP_Non-woven_Fabric.jpg

Your High Performance and Low Investment Solution for Waste Plastics Recycling and Pelletizing

Aceretech ACS-H TM series Cutter Compactor Recycling Pelletizing System combines the functions of crushing, compacting, plasticization, and pelletizing into one step, making it a reliable and efficient solution for various types of plastic materials.

The ACS-H system can handle plastic film, raffias, filaments, bags, woven bags, and foaming materials with ease. It can produce high-quality pellets that can be directly used in the production line for the blown film, tube extrusion, and injection molding. The system can also process different kinds of plastic materials such as PE, PP, PS, ABS, XPS, EPS, and PVB.

The ACS-H TM system is designed with specially engineered granulators that can quickly and efficiently cut various plastic streams into small uniform flakes or regrinds. These granulators are extremely durable and can handle a variety of applications for plastic recycling such as grinding plastic bottles, films, and small rigid plastics.

The ACS-H TM pelletizer system is the ultimate solution for plastics recycling and granulation. It can provide higher output with lower energy consumption, saving you time and money. Please read the following features of our ACS-H TM plastic granulating line.

Product Introduction

Specifications

Target Recycled Material HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
System Composition Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration,Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Material of Screw 38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of Screw 31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of Barrel Ceramic heater or Far-infrared heater
Cooling of Barrel Air cooling of fans through blowers
Pelletizing Type Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Technical Services project design, factory construction, installation and recommendations, commissioning
Machine Model
Compactor Single Screw Extruder
Volume
Motor Power
Screw Diameter
L/D
Extruder motor
Output capacity
(Liter) (kw) (mm) (kw) (kg/h)
ACS-H300/80
300 37 80
36
AC 55
160-220
ACS-H500/100
500 75
100
36
AC 110
300-380
ACS-H800/120
800 110
120
36
AC 160
450-550
ACS-H1000/140
1000 132
140
36
AC 200
600-700
ACS-H1200/160
1200 160
160
36
AC 250
800-1000
ACS-H1600/180
1600 200
180
36
AC 315
1000-1200
proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(1).JPG
Feeding

As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. 
Metal detector can be combined with belt conveyor, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(2).jpg
Sliding Gate With Servo Motor

It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(3).jpg
Intelligent Control

Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(4).JPG
Remote Monitoring And Information Transmission

System program remote monitoring and transmission system,bluetooth both are available for ACS system realizing functions of remote monitoring and information transmission.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(5).JPG
CRUSHING AND COMPACTING

Compactor is equipped with air exhausting device. With the mechanical work of rotor knife and stator knife at the bottom of compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the moisture and dust on the surface of raw material will float to the top of compactor. The device can effectively remove moisture and dust, which will avoid using additional energy consumption to deal with the moisture.This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(6).jpg
The Rotatory Blades Of Compactor

The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(7).JPG
Single Screw Extruder

Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(8).jpg
Barrel

Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(9).jpg
Double Vacuum Degassing Zones

With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(10).jpg
LIQUID OUTLET

This is the most appropriate process for the need for better melt filtration and higher production. In the first stage,two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the second-stage extruder at the same time.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(11).JPG
None-stop Piston Type Filter

* A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas. 
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(12).jpg
Plate type filter

The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.Ring-shaped heater for consistent and stable heating.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(13).jpg
Self Clean Filter

This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(14).jpg
Water Ring Pelletizing System

* Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. 
* RPM of rotatory blades is automatic based on melt extruding pressure.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(15).jpg
Under-water pelletizing system

Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(16).JPG
Vibration Dry

* Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
* Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(17).jpg
Plastic Particles

Final output: plastic particles,the plastic pellets can be re-used for producing high quality plastic products once again.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(18).jpg
PACKING SYSTEM

* Final qualified granules store here,the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.
* Capacity online monitoring & Quantitative weighting system.

proimages/product/ACS-H/ACS-H_plastic_recycling_machine_(19).jpg
Advantages

* Combine crushing, compacting and plletizing steps in one system, less-labor cost.
* Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
* Lower investment cost for a high quality and durable machine;
* Low energy consumption with high production output;
* Overseas installation and training are available;
* Machine warranty with spares in stocking and in-time delivery;

Contact Us