AWS-HDPE Plastic Recycling Washing Line Machine
Product Introduction
Specifications
Device parameters
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Size
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Capacity
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Motor Power
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Equipment footprint
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AWS-HDPE10
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1000kg/h
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150KW
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150m 2
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AWS-HDPE20
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2000kg/h
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190KW
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260m 2
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AWS-HDPE30
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3000kg/h
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250KW
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380m 2
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AWS-HDPE45
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4000kg/h
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400KW
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450m 2
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Unit energy consumption
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Content
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Average energy consumption per ton of bottle
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Electricity
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50-80KW
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Water
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0.8-1.5T
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Compressed air
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0.5-1m 3
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Steam (optional)
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0-100KG
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Detergent (optional)
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0-3KG
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![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(1).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(1).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(1).jpg)
Feeding conveyor to the shredder
Built in heavy duty version;
With load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;
Metal detector as optional, for detection of metallic contaminants for protecting of the shredder;
Belt conveyor can be PVC/Rubber material;
The speed of belt conveyor is controlled by inverter.
![proimages/product/washing_line_(2).jpg proimages/product/washing_line_(2).jpg](https://www.aceretech.com/proimages/product/washing_line_(2).jpg)
Advantages:
35% more space inside the cutting chamber ;
Built-in hydraulic ram;
Variable faster ram movement;
Less space occupied than traditional shredders
with horizontal rams;
Enclosed cutting chamber to prevent materials flying out.
1. For conveying flakes out from shredder.
2. PVC belt.
3. With inverter for speed adjustment.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(4).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(4).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(4).jpg)
Magnetic separation belt can be optional item install on the discharge belt conveyor from shredder, it can autocratical removing ferrous metal by permanent magnet.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(5).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(5).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(5).jpg)
The separation tank, built in stainless steel; Discharge drum; Double discharge system for “heavies”, motorized valves; With pneumatic water in-feed-valve, automatic level control via electronic feeder; With compressor blower to inject compressed air to the bottom of the tank; With working platform; Water and energy saving design.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(6).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(6).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(6).jpg)
Crushing with water flushing in; 3/5/7 rotor design; Knife adjustment outside chamber; Low noise.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(7).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(7).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(7).jpg)
Friction washer as tough washing unit, to removes most of contaminates; Housing built in stainless steel, welded construction; Reinforced, mild steel and high speed rotor; Oversized, outside mounted bearings; Stainless steel screen, hole size 3 mm; Stainless steel feed - and discharge hoppers for the plastic flakes; Water discharge at the bottom.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(8).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(8).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(8).jpg)
For separation of contaminants or other plastics with gravity > 1 g/cm³ from PE/PP flakes; With screw-IN and screw-OUT; Special design of inner paddles to guarantee sufficient sediment of heavy impurities; Stainless steel SUS304 body; With pneumatic water in-feed-valve, automatic level control via electronic feeler.
Handling different material, we have different kinds of drying system, squeezer or centrifugal dryer&pipeline dryer, depends on customer requirement. For soft material such as film we can either use squeezer or centrifugal dryer, after drying, material moisture will be controlled wiithin 5-8%, for rigid plastic material, we can use centrifugal dryer and pipeline dryer system, after drying, material moisture will be less than 1%.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(10).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(10).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(10).jpg)
To guarantee non-stop work and stable feeding for downstream extrusion pelletizing line, we will use a buffer silo to storage washed material. Special design can ensure no-blockage for material, at top of the silo, cyclone device for dust removing.
Electric control component: (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp; For electrical controlling of the entire system; Safety interlock principle; All electrical units: LS, Schneider, ABB.