Product Name : AWS-HDPE Plastic Recycling Washing Line Machine
Product Description
Daily-use Plastic Products Can be recycled by AWS Recycling Washing Line
Waste Blue Water Tank which Can be Recycled by AWS-HDPE Plastic Recycling Washing Line
Daily Plastic Wastes which Can be Recycled by AWS-HDPE Plastic Recycling Washing Line
Waste Plastics which Can be Recycled by AWS-HDPE PP Recycling Washing Line

AWS-HDPE Plastic Recycling Washing Line Machine

In the field of HDPE/PP/LDPE recycling projects. Most of the materials come from urban and industrial collection sites, their sizes vary, and the composition of raw materials is different from country to country, even though the composition of HDPE-PP- LLDP in the same country is different.
ACERETECH AWS-HDPE series Recycle Washing Line is designed for recycling daily-use plastic products. Through grading, crushing, and washing, clean and reusable materials can be obtained for downstream use.
The raw materials that can be processed by this system are HDPE/PP bottles and utensils, HDPE/PP barrels and boxes, and HDPE/PP daily-use rigid plastics.
The AWS series of hard plastic (HDPE) recycling lines have a capacity of 1,000 kg/h~4,000 kg/h. A high-efficiency treatment technique can greatly improve recycling efficiency.

Product Introduction

Specifications

Device parameters
Size
Capacity
Motor Power
Equipment footprint
AWS-HDPE10
1000kg/h
150KW
150m 2
AWS-HDPE20
2000kg/h
190KW
260m 2
AWS-HDPE30
3000kg/h
250KW
380m 2
AWS-HDPE45
4000kg/h
400KW
450m 2
Unit energy consumption
Content
Average energy consumption per ton of bottle
Electricity
50-80KW
Water
0.8-1.5T
Compressed air
0.5-1m 3
Steam (optional)
0-100KG
Detergent (optional)
0-3KG
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INPUT BELT CONVEYOR

Feeding conveyor to the shredder
Built in heavy duty version;
With load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;
Metal detector as optional, for detection of metallic contaminants for protecting of the shredder;
Belt conveyor can be PVC/Rubber material;
The speed of belt conveyor is controlled by inverter.

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SHREDDER 

Advantages:
35% more space inside the cutting chamber ;
Built-in hydraulic ram;
Variable faster ram movement;
Less space occupied than traditional shredders 
with horizontal rams;
Enclosed cutting chamber to prevent materials flying out.

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L TYPE BELT CONVEYOR

1. Keep washing with clean water
2. With mixing function, 3D mixing of materials
3. The retention time of materials is longer, about 30 minutes
4. Independent water treatment system
5. Water can be heated. Pre wash with hot water
6. Independent water temperature control of 6 and 3 sections

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MAGNETIC SEPARATION BELT

Magnetic separation belt can be optional item install on the discharge belt conveyor from shredder, it can autocratical removing ferrous metal by permanent magnet.

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PRE-WASHER

The separation tank, built in stainless steel; Discharge drum; Double discharge system for “heavies”, motorized valves; With pneumatic water in-feed-valve, automatic level control via electronic feeder; With compressor blower to inject compressed air to the bottom of the tank; With working platform; Water and energy saving design. 

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CRUSHER

Crushing with water flushing in; 3/5/7 rotor design; Knife adjustment outside chamber; Low noise. 

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FRICTION WASHER

Friction washer as tough washing unit, to removes most of contaminates; Housing built in stainless steel, welded construction; Reinforced, mild steel and high speed rotor; Oversized, outside mounted bearings; Stainless steel screen, hole size 3 mm; Stainless steel feed - and discharge hoppers for the plastic flakes; Water discharge at the bottom.

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FLOATING WASHER

For separation of contaminants or other plastics with gravity > 1 g/cm³ from PE/PP flakes; With screw-IN and screw-OUT; Special design of inner paddles to guarantee sufficient sediment of heavy impurities; Stainless steel SUS304 body; With pneumatic water in-feed-valve, automatic level control via electronic feeler.

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DRYING SYSTEM

Handling different material, we have different kinds of drying system, squeezer or centrifugal dryer&pipeline dryer, depends on customer requirement. For soft material such as film we can either use squeezer or centrifugal dryer, after drying, material moisture will be controlled wiithin 5-8%, for rigid plastic material, we can use centrifugal dryer and pipeline dryer system, after drying, material moisture will be less than 1%.

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STORAGE SILO

To guarantee non-stop work and stable feeding for downstream extrusion pelletizing line, we will use a buffer silo to storage washed material. Special design can ensure no-blockage for material, at top of the silo, cyclone device for dust removing.

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ELECTRICAL CABINET

Electric control component:  (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp; For electrical controlling of the entire system; Safety interlock principle; All electrical units: LS, Schneider, ABB.

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