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ASP-ECO In-Plant Plastic Online Shredding and Pelletizing Recycling Machine

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    ASP-ECO In-Plant Online Plastic Shredding and Pelletizing System

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    The ASP-ECO shredding and pelletizing system seamlessly integrates three core processes—shredding, plasticizing, and pelletizing—to achieve highly efficient, online recovery and reuse of plastic waste.

    Designed specifically for in-plant recycling scenarios, this system is compatible with a wide range of plastic materials, including PE films, woven bags, edge trims, hollow products, bottles, and foamed materials. Through an integrated processing workflow, the ASP mini directly converts production waste into high-quality recycled pellets, thereby realizing a "waste-as-resource" closed-loop production cycle.

    The ASP mini is the ideal choice for achieving efficient, intelligent, and sustainable plastic recycling.

     
     


    Application Materials

    Key Advantages of ASP-ECO System


    ♻️ In-line Recycling

    Waste plastics generated during production are fed directly back into the production line.

    🔄 Stable Output

    Uniform pellet quality, suitable for direct reuse in production.

    🔧 Intelligent Operation

    One-touch start/stop functionality for simple, user-friendly operation.

    ⚙️ Highly Integrated

    Combines shredding and granulation into a single unit, saving both space and labor.

    ⚡ Lower Energy Consumption

    Optimized system design reduces overall energy consumption by approximately 25%.

    🌍 Wide Applicability

    Compatible with both lightweight films and heavy-duty rigid materials, meeting diverse recycling requirements across various scenarios.

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    Technical Specifications & Capacity

    Machine model Volume (Liter) Motor power (KW) Diameter of screw (mm) L/D L*W*H (mm) Output(kg/h)
    ASP-ECO 100 22 80
    		15 5200*1000*1800 50-70


     

    Composition and operation process



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    Motors & Gearbox

    Utilizing internationally renowned motors and high-quality gearboxes, the machine ensures long-term stable operation and efficient power output.

    Hopper System Design

    🚀 Hopper Volume: 300 L. Provides ample storage capacity to ensure continuous and stable equipment operation while reducing the frequency of material replenishment.
    🚀 Versatile Feeding Configurations: Equipped with a belt conveyor, traction rollers, and a manual feed port to meet the requirements of diverse production scenarios, offering flexible adaptability for both online and offline recycling operations.     

    Shredder Rotor

    High-Strength Rotor Design: Features a high-rigidity structure, suitable for continuous, heavy-load operation, ensuring stable and reliable shredding performance. 

    Intelligent Control System

    👉  Intelligent Control System
    Utilizes PLC-based automatic control to enable one-touch start/stop and synchronized operation of the entire machine.
    👉 Multiple Safety Protections
    Equipped with protection functions against overload, overheating, material jamming, and other issues, ensuring the safe and stable operation of the equipment.
    👉 Simple and Intuitive Operation
    Features a Human-Machine Interface (HMI) for visual operation, allowing for real-time monitoring of operational data and status.     

    Single-Screw Extruder


    Utilizes a mature and stable single-screw structure, ensuring excellent plasticization and reliable operation.
    Compatible with a wide range of plastic materials, guaranteeing a uniform and stable melt.     

    Ceramic Heaters

    Features high heating efficiency and excellent thermal insulation properties.
    Offers precise temperature control, effectively reducing energy consumption.     

    Air-Cooling Temperature Control System

    Provides real-time cooling to prevent overheating.
    Ensures a stable plasticization process and enhances pellet quality.

    Manual Screen Changer

    Allows for rapid screen replacement with simple, user-friendly operation.
    Effectively filters impurities, improving the purity of recycled materials.     

    Air-Ring Pelletizing System

    Produces uniform pellets with excellent appearance.
    Offers high cooling efficiency, making it ideal for continuous and stable production.     

    Motors & GearboxHopper System Design Shredder Rotor Intelligent Control System Single-Screw Extruder Ceramic Heaters Air-Cooling Temperature Control System Manual Screen Changer Air-Ring Pelletizing System

    FAQ

    A: The ASP-ECO features an integrated design that combines shredding, extrusion, and pelletizing into a single unit, eliminating the need for a separate crusher or secondary conveying system.

    Compared to traditional split-system equipment:

    It reduces equipment footprint and labor costs.
    It minimizes issues related to dust and noise.
    It boosts overall production efficiency.

    👉 This integrated design can significantly optimize in-plant recycling processes.

    A: Yes. The ASP-ECO is specifically designed for in-plant recycling applications and is particularly well-suited for processing:

    Start-up scrap
    Edge trims
    Rejected products

    The recovered pellets can be directly reintroduced into the production line, creating a closed-loop manufacturing system that maximizes raw material utilization.

    A: The ASP-ECO offers exceptional versatility and can simultaneously process:

    Soft materials: PE films, woven bags, non-woven fabrics
    Rigid materials: Pipes, lumps, thick sheets
    Other materials: Bottles, foamed materials, etc.

    The system automatically adjusts the feeding speed based on the processing load, ensuring stable and continuous production.

    A: The ASP-ECO reduces overall energy consumption through a synergistic design that integrates shredding and plasticization:

    Frictional heat generated during the shredding process reduces the heating requirements for extrusion.
    The system operates in a synchronized manner, thereby improving energy utilization efficiency.

    👉 Compared to traditional split-system equipment, it can save approximately 15–20% on energy consumption.

    A: The ASP-ECO is designed with a strong focus on ease of maintenance and long-term stability:

    *   Key components (such as screws, rotors, blades, and gearboxes) are constructed from wear-resistant materials and can be replaced quickly.
    *   It is equipped with a manual screen changer and an adjustable conveying system to facilitate cleaning and routine maintenance.
    *   ACERETECH provides global after-sales support, including on-site installation, commissioning, training, and repair services.
    *   Remote technical support and troubleshooting services are available to ensure minimal downtime.

    👉 Customers can quickly resume production, reduce maintenance costs, and extend the operational lifespan of the equipment.

    ​

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