GE Plastic Recycling CRUSHER Machine For Waste Management

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    GE Plastic Recycling Crusher Machine For Waste Management

    GE series crusher is economical. This series can provide different rotor designs. The rotor width covers 500mm to 1400mm. The rotor adopts high-efficiency double-scissor cutting technology. The welded cavity of the entire steel structure is combined with the V-shaped rotor to ensure stable machine operation and reliable performance. The compact body design facilitates cavity maintenance, quick cleaning and replacement of rotary knives, fixed knives and screens.

    GE series economical crusher is suitable for on-line recycling of plastic production lines. It has special cutting technology to recover various small hollow materials, including injection mold parts, blow mold parts, profiles, sheets, films and other materials. The recycled flakes are uniform.

     

     
     



    Recycling & Material

    Advantages

    GE plastic crusher exterior view

    01.   Strong durability

    Made of high-quality materials, it can quickly crush plastic materials into uniform small particles and improve crushing efficiency.

    02.   Versatility

    Not only can it handle various plastic products, but it is also suitable for other products that need to be crushed, such as paper, etc.

    03.   Customization

    It can be customized according to different application requirements, including crushing capacity, size and degree of automation.

    04.   Wide range 

    It is suitable for plastic materials of various types and hardness to meet the needs of different industries.

    05.  Easy maintenance

    Simple structure, compact design saves space and is easy to maintain.

    06.   Low noise

    Low noise during operation, improving the working environment.

    Specifications


    Item
    unit
    GE500/500 GE500/700
    GE500/1000 GE500/1400
    Rotor diameter
    mm
    500
    500​
    500
    500
    Rotor width
    mm
    50070010001400
    Number of rotor knives
    row 5 5 5
    5
    Number of stator knives
    row
    2 2 22
    Chamber size
    mm
    540*540
    540*700
    540*990
    540*1400
    Standard screen
    mm
    >6
    >6
    >6
    >6
    Motor power
    Kw 30 37 5575
    Machine Length
    mm
    1125 1330 1650 2050
    Machine Width
    mm
    1910191019101910
    Machine Height 
    mm
    2310251026402710


    Composition

     Belt Conveyor

    plastic crusher material conveyor belt

    The plastic waste is conveyed into the crusher through the belt feeding device; The device adopts ABB/Schneider frequency converter for frequency control. The conveying speed of the belt feeding device is linked with the fullness of the crusher, and the speed of the conveyor belt is automatically adjusted according to the current of the crusher. 

    Metal Detector

    plastic crusher metal detector

    Optional Ferrous Metal Permanent Magnetic Belt or metal detector can prevent metal specials from entering the crusher and effectively protect the blades of the crusher.

    Rotor

    GE plastic crusher rotor

    Vane rotor, welded steel structure, with rotary knives, V-shaped mounting angle, and X-shaped cutting shape. The extension shaft of the rotor can be equipped with a governor wheel. The adjustable rotor tool minimizes the downtime of tool change.

    Knife Blades

    GE plastic shredder blades

     Knife Blades Material: DC53 Higher hardness (62-64 HRc) than D2/SKD11 after heat treatment; Twice the toughness of D2/SKD11 with superior wear resistance; Substantially higher fatigue strength compared to D2/SKD11.

    Crushing Chamber

    GE plastic shredder crushing chamber

    The crushing chamber is welded with 40mm ultra-high hardness steel plate, which is wear-resistant, corrosion-resistant, low-noise, and has a longer service life.

    Motor

    plastic shredder branded motor

      Adopt imported brand motor WEG, low energy consumption, low noise, long service life.

     Frame

    GE plastic shredder actual exterior view

      Welded structure, the whole frame is placed on the shock-resistant rubber-metal connector, which can resist shock and reduce noise.

     Silo

    GE plastic shredder silo

      Adopts a large air volume and silent air supply system. The pipes and silos are made of 304 stainless steel, and the exterior is covered with sound insulation cotton, which can effectively reduce noise.

     Electronic Control

    plastic shredder electrical cabinet

      The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.


    FAQ

    Q1: What types of waste materials are suitable for the Aceretech GE series plastic crusher?

    A: The GE series is a cost-effective and economical crusher designed for online recycling in plastic production lines. It is particularly adept at processing various small and medium-sized hollow materials, including injection molded parts, blow molded parts, profiles, sheets, films, etc. Whether it's scrap generated within the factory or post-consumer waste plastics, the GE series can crush them into high-quality fragments with uniform particle size, ready for direct reuse.

    Q2: What are the advantages of the "double-scissor cutting" technology used in this machine?

    A: The GE series rotor utilizes efficient double-scissor cutting technology and a V-shaped rotor design.
     * High efficiency and energy saving: Compared to traditional cutting methods, double-scissor cutting achieves greater shearing force with less power consumption, resulting in significant energy savings.
    * Uniform fragments: The V-shaped arrangement of the blades ensures that the material is always concentrated towards the center of the rotor, preventing material accumulation and producing highly consistent recycled fragments.
    * Stable performance: The combination of a fully welded steel structure chamber and the V-shaped rotor ensures long-term stability of the machine during high-speed operation.

    Q3: How to maintain the GE series crusher to ensure long-term efficient operation?

    A: Aceretech has fully considered ease of maintenance in the design of the GE series:
    * Quick cleaning: The compact body design allows for easy access to the cutting chamber, enabling quick cleaning and replacement of moving blades, fixed blades, and screens.
    * Durable blades: High-hardness, wear-resistant alloy steel blades are used, and they support multiple sharpening, significantly reducing consumable costs.
    * Intelligent monitoring: Regular inspection of blade wear is recommended, and the overload protection function of the PLC intelligent control system should be used to prevent foreign objects from causing unexpected shutdowns.

    Q4: Can the GE series crusher be customized to meet different production needs?

    A: Yes. Aceretech offers highly flexible customization options:
    * Rotor size: Rotor widths range from 500mm to 1400mm, which can be selected according to your processing capacity. * Automated Configuration:  Automatic feeding systems, pneumatic conveying systems, or dust removal devices can be integrated according to factory needs to create a fully automated plastic recycling line.
    * Targeted Design: For high-hardness or specially viscous materials, we can adjust the rotor design and blade arrangement.

    Q5: Why is the "shredding + crushing (LS+GE)" combination recommended in plastic recycling lines?

    A: For large headstock materials or large pieces of waste, Aceretech recommends the "shred first, then crush" principle.
    * Equipment Protection: Processing large pieces of material with a shredder (such as the LS or HS series) significantly reduces the impact load on the GE fine crusher.
    * Increased Productivity: This combination ensures stable current, reduces energy consumption per unit of output, and significantly extends the service life of the crusher blades, making it the industry's preferred solution for efficient and low-cost plastic recycling.


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