GF Series High Output Efficient Plastic Crusher Machine

Injection molded partsHigh Output Efficient Plastic Crusher for Recycling Bottles & Films

GF series crushing machine is a high output and low energy consumption crusher specially designed for recycling film, small hollow bottles, and PET bottles.

According to the characteristics of different material forms, this type of plastic crusher is equipped with kinds of rotors, which can be matched and selected according to the crushing needs. The diameter of the rotor is from 500-800mm, the minimum rotor width is 700mm, and the maximum is 1600mm. A targeted rotor structure can be designed to achieve the best crushing effect.

The special welding process is used to integrally weld the steel structure, which can meet the demanding requirements and materials which are not easily broken. It also with large rotor bearings, tool holders, and rotors. Standard V-shaped cutting technology is beneficial to improve cutting recycling efficiency and reduce dust content in recycled materials. The deflection wedge, a detachable attachment with a third knife, meets different crushing needs through simple disassembly. Other standard equipment includes an easy removing anti-wear plate in the crushing chamber and an external bearing to reduce the risk of contaminants entering.

Recycling & Material

Plastic Bottle Crushing Machine | GF Series | Aceretech Plastic Crushers for Recycling

Chemical barrels 01

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Hard plastic bottle

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Injection molded parts

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PET bottle

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Pipes

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Plastic basket

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Trash can

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Waste films

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Advantages

GF plastic crusher appearance diagram

01. Strong durability

Made of high-quality materials, it can quickly crush plastic materials into uniform small particles and improve crushing efficiency.

02. Versatility

Not only can it handle various plastic products, but it is also suitable for other products that need to be crushed, such as paper, etc.

03. Customization

It can be customized according to different application requirements, including crushing capacity, size and degree of automation.

04. Wide range

It is suitable for plastic materials of various types and hardness to meet the needs of different industries.

05. Easy maintenance

Simple structure, compact design saves space and is easy to maintain.

06. Low noise

Low noise during operation, improving the working environment.

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Specifications

Item	unit	GF500/700	GF700/1000	GF700/1200	GF800/1600
Rotor diameter	mm	500	700	700	800
Rotor width	mm	700	1000	1200	1600
Number of stator knives	pcs	5*2	52/72	52/72	54/74
Number of stator knives	row	2	2	2	2
Chamber size	mm	500*700	700*1000	700*1176	800*1600
Motor power	Kw	45	75	90	160
Machine Length	mm	2230	2530	2750	3150
Machine Width	mm	1630	1990	2230	2710
Machine Height	mm	3450	3600	3700	3900

Composition

Belt Conveyor

The plastic waste is conveyed into the crusher through the belt feeding device; The device adopts ABB/Schneider frequency converter for frequency control. The conveying speed of the belt feeding device is linked with the fullness of the crusher, and the speed of the conveyor belt is automatically adjusted according to the current of the crusher.

Metal Detector

Optional Ferrous Metal Permanent Magnetic Belt or metal detector can prevent metal specials from entering the crusher and effectively protect the blades of the crusher.

Rotor

Heavy-duty vane rotor, welded steel structure, with rotary knives, V-shaped mounting angle, and X-shaped cutting shape. The extension shaft of the rotor can be equipped with a governor wheel. The adjustable rotor tool minimizes the downtime of tool change.

Knife Blades

Knife Blades Material: DC53 Higher hardness (62-64 HRc) than D2/SKD11 after heat treatment; Twice the toughness of D2/SKD11 with superior wear resistance; Substantially higher fatigue strength compared to D2/SKD11.

Crushing Chamber

The crushing chamber is welded with 40mm ultra-high hardness steel plate, which is wear-resistant, corrosion-resistant, low-noise, and has a longer service life.

Motor

Adopt imported brand motor WEG, low energy consumption, low noise, long service life.

Frame

GF plastic shredder actual exterior view

Welded structure, the whole frame is placed on the shock-resistant rubber-metal connector, which can resist shock and reduce noise.

Silo

Adopts a large air volume and silent air supply system. The pipes and silos are made of 304 stainless steel, and the exterior is covered with sound insulation cotton, which can effectively reduce noise.

Electronic Control

The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.

Tool Installation

The tool can also be adjusted while the equipment is running, reducing equipment downtime.The tool can also be adjusted while the equipment is running, reducing equipment downtime. The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.

FAQ

Q1: How does the Aceretech GF series crusher achieve "high output" compared to ordinary crushers?

A: The GF series is designed for large-scale recycling, and its core advantages lie in its large-diameter rotor (500mm-800mm) and spacious crushing chamber (maximum width up to 1600mm). Through the combination of a heavy-duty rotor and precision stationary blades, along with an optimized hopper design, the machine achieves efficient crushing, making it an ideal choice for processing PET bottles, films, and large volumes of waste plastics in production lines.

Q2: What specific technologies does the GF series crusher use to save energy and reduce costs?

A: The GF series utilizes advanced V-shaped cutting technology. The advantages of this design include:
* Low energy consumption: Compared to traditional cutting, V-shaped cutting generates stronger shearing force with less motor power, significantly reducing energy consumption per unit of output.
* Long lifespan: The blades are made of DC53 special steel, with a hardness of 62-64 HRc after heat treatment, providing more than twice the wear resistance of ordinary materials, greatly extending the replacement cycle.
* Reduced dust: The precise cutting action reduces dust generated by material compression, improving the quality and value of recycled materials.

Q3: What specific types of waste materials are suitable for processing with the GF series plastic crusher?

A: The GF series is a versatile and highly adaptable equipment, specifically optimized for the following materials:
Bottles: PET bottles, HDPE milk bottles, and various small and medium-sized hollow containers.
Films: PP/PE plastic films, BOPA films, and various flexible packaging materials.
Molded parts: Injection molded parts, blow molded parts, and scraps from factory production lines.
The machine offers multiple rotor models to choose from, allowing for customized configurations based on the physical characteristics of the material (such as hardness and viscosity).

Q4: Is the GF series crusher easy to maintain?

A: Yes, the GF series design fully considers the needs of continuous industrial production:
* Easy-to-maintain chamber: The machine uses an integrated all-steel welded structure, and the cutting chamber can be quickly opened using a hydraulic or simple opening device, facilitating the replacement of screens and blades. * Bearing Protection: The external bearing design effectively prevents dust and moisture from entering the bearing chamber, reducing the failure rate and extending bearing life.
* Wear-Resistant Design: The crushing chamber is equipped with replaceable wear plates, protecting the main structure from wear caused by high-hardness materials.

Q5: How can the GF series crusher be integrated into a fully automatic recycling line?

A: The GF series has a high degree of system integration capability:
* Interlocking Control: It can be interlocked with belt conveyors and metal detectors.
* PLC Intelligent Management: The PLC intelligent control system monitors the current load and automatically adjusts the feeding speed when the load is too high, preventing blockages and motor burnout.
* Optional Equipment: Optional equipment includes a suction collection system, dust removal device, and secondary crushing unit, creating a fully automated, unmanned process from waste material feeding to finished product bagging.

certificates obtained by ACERETECH