GH Heavy-Duty Plastic Crushers Grinding Machine

https://www.aceretech.com/web/image/product.template/33/image_1920?unique=9f9bc24

    This combination does not exist.

    GH Heavy-Duty Plastic Crushers Grinding Machine

    GH Series heavy-duty crushers are designed for size reduction of tough materials and to meet high grinding requirements with overall steel welded structure. GH crushers have a solid crushing cavity and are equipped with a variety of rotors. Rotor diameter cover from 700mm to 1100m, while rotor length ranges from 700mm to 2400mm. GH crusher has large rotor bearings and a "V" shaped rotor, which improves cutting efficiency and reduces dust in the flakes. By adding a dismountable deflection wedge (the third fixed knife), the GH plastic recycling grinder is able to granulate more various materials and quickly increase production. Anti-wear plates in the crushing cavity and external bearings help to reduce the risk of contaminants entering the crushing chamber.

    GH Series scrap grinding crushers are widely used in size reduction of profiles, pipes, film, sheets, large rigid lumps, etc.

     

     
     



    Recycling & Material

    Advantages

    GH plastic crusher appearance diagram

    01.   Strong durability

    Made of high-quality materials, it can quickly crush plastic materials into uniform small particles and improve crushing efficiency.

    02.   Versatility

    Not only can it handle various plastic products, but it is also suitable for other products that need to be crushed, such as paper, etc.

    03.   Customization

    It can be customized according to different application requirements, including crushing capacity, size and degree of automation.

    04.   Wide range 

    It is suitable for plastic materials of various types and hardness to meet the needs of different industries.

    05.  Easy maintenance

    Simple structure, compact design saves space and is easy to maintain.

    06.   Low noise

    Low noise during operation, improving the working environment.

    Specifications


    Item
    unitGH700/700GH700/1000GH700/1200GH800/1400GH800/1600GH800/2000
    GH1100/1200GH1100/2400
    Rotor diameter
    mm700
    700
    700
    800
    800
    800
    11001100
    Rotor width  
    mm 7001000120014001600200012002400
    Number of stator knives
    pcs 7*2/5*27*2/9*2 7*2/9*2 3*2/5*27*4/9*47*4/9*47*2/9*2/11*27*2/9*2/11*2
    Number of stator knives
    row 2/3 2/3 2/3 2/3 2/3 2/3 2*55/2*752*55/2*75
    Chamber size
    mm 690*690985*8001150*8151360*9101570*9151960*915144144
    Motor power
    Kw 5590110132160160*2200200*2
    Machine Length
    mm 22502815281531003100275531153060
    Machine Width
    mm 19002060236026602860465524403830
    Machine Height 
    mm 29503420377038204085477544304430


    Composition

     Belt Conveyor

    plastic crusher material conveyor belt

    The plastic waste is conveyed into the crusher through the belt feeding device; The device adopts ABB/Schneider frequency converter for frequency control. The conveying speed of the belt feeding device is linked with the fullness of the crusher, and the speed of the conveyor belt is automatically adjusted according to the current of the crusher. 

    Metal Detector

    plastic crusher metal detector

    Optional Ferrous Metal Permanent Magnetic Belt or metal detector can prevent metal specials from entering the crusher and effectively protect the blades of the crusher.

    Rotor

    GH plastic crusher rotor

    Heavy-duty vane rotor, welded steel structure, with rotary knives, V-shaped mounting angle, and X-shaped cutting shape. The extension shaft of the rotor can be equipped with a governor wheel. The adjustable rotor tool minimizes the downtime of tool change.

    Knife Blades

    GH plastic shredder blades

     Knife Blades Material: DC53 Higher hardness (62-64 HRc) than D2/SKD11 after heat treatment; Twice the toughness of D2/SKD11 with superior wear resistance; Substantially higher fatigue strength compared to D2/SKD11.

    Crushing Chamber

    GH plastic shredder crushing chamber

    The crushing chamber is welded with 40mm ultra-high hardness steel plate, which is wear-resistant, corrosion-resistant, low-noise, and has a longer service life.

    Motor

    plastic shredder branded motor

      Adopt imported brand motor WEG, low energy consumption, low noise, long service life.

     Frame

    plastic shredder branded motor

      Welded structure, the whole frame is placed on the shock-resistant rubber-metal connector, which can resist shock and reduce noise.

     Silo

    GH plastic shredder silo

      Adopts a large air volume and silent air supply system. The pipes and silos are made of 304 stainless steel, and the exterior is covered with sound insulation cotton, which can effectively reduce noise.

     Electronic Control

    plastic shredder electrical cabinet

      The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.

     Tool Installation

    GH Plastic Crusher Actual Photos

      The tool can also be adjusted while the equipment is running, reducing equipment downtime.The tool can also be adjusted while the equipment is running, reducing equipment downtime. The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.


    FAQ

    Q1: What kind of "tough-to-process" materials does the Aceretech GH series heavy-duty crusher primarily handle?

    A: The GH series is designed for high-intensity, heavy-duty recycling applications. It is ideal for processing thick-walled waste materials that traditional crushers struggle with, including large plastic pipes (PE/PP/PVC pipes), thick sheets, heavy-duty head waste from injection molding machines (clumps), and large hollow containers. Its all-steel welded structure and heavy-duty rotor ensure excellent stability even when processing high-hardness, large-volume materials.

    Q2: Why is the GH series crusher more efficient when processing thick-walled materials?

    A: This is due to the eccentric rotating rotor (deflector wedge) and heavy-duty V-shaped cutting technology used in the GH series.
    * Eccentric design: The eccentric position of the first fixed blade can be adjusted according to the material type, effectively preventing material from bouncing back or clogging in the crushing chamber.
    * V-shaped cutting: Ensures that the material is always concentrated at the cutting center, generating a large shear torque with less driving force.
    * High output: This design not only improves crushing efficiency but also minimizes the proportion of dust in the recycled fragments, ensuring the uniformity of the output material.

    Q3: What durability features does the GH series crusher have to withstand harsh working conditions?

    A: To cope with continuous high-load operation, the GH series has undergone several heavy-duty reinforcements:
    * External bearing design: The bearing housing is independent of the crushing chamber, effectively isolating dust and moisture and preventing heat generated during cutting from being transferred to the bearings.
    * Wear-resistant protection: The inside of the crushing chamber can be equipped with replaceable wear plates to protect the main frame from damage when crushing materials containing glass fiber or impurities.
    * Special steel blades: Standard configuration includes high-alloy wear-resistant blades that can be reground and reused multiple times, reducing long-term operating costs.

    Q4: How is the operational safety and ease of maintenance of the GH series heavy-duty crusher ensured?

    A: Aceretech integrates multiple safety and convenience features into the GH series:
    * Hydraulic Opening System: Equipped with a standard hydraulic drive device, the hopper and casing can be easily opened, allowing a single person to quickly replace screens and blades.
    * Safety Limit Switch: A physical interlock device ensures that the cutting chamber cannot be opened until the machine is completely stopped and the power is cut off, complying with international CE safety standards.
    * PLC Control: The intelligent control system monitors the motor current in real time and automatically reverses or shuts down in case of overload.

    Q5: What equipment can the GH series heavy-duty shredder be combined with to form a fully automatic recycling line?

    A: The GH series is the core unit of large-scale plastic recycling systems. It can be seamlessly integrated with the following equipment:
    Front end: Combined with a belt conveyor or hydraulic feeder for quantitative feeding.
    Rear end: Combined with a blower system and cyclone dust collector to directly transport the shredded fragments to a silo or bagging machine.
    Metal removal: It is recommended to install a metal detector or magnetic separator at the feed inlet to prevent metal impurities from damaging the heavy-duty rotor, enabling 24/7 fully automatic unattended operation.


    certificates obtained by ACERETECH

    Service and Support of Aceretech Machinery

    Service and Support

    Learn more

    Contact Aceretech

    Contact us

    Learn more