Product Name : ACS-PRO excellent degassing and filtering pelletizing line
Product Description

Pro Excellent degassing and filtering recycling line

Top-of-the-range crushing compacting pelletizing machine, excellent degassing and filtering performance for recycling

The ACS-Pro is the entirely new standard recycling and pelletizing system with optimized super long L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing.

Product Introduction

Specifications

Machine Model ACS-Pro
Target Recycled Material HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS
Final Product Shape Particles
System composition Belt Conveyor, Air Exhausting Device, Sliding Gate, Cutting Compactor with Inverter, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo.
Output Range 320kg/h-2100kg/h
Feeding Device Belt Conveyor (Standard), Roll Hualing off device (Optional)
Compactor Volume 800L-2800L
Diameter of screw 100mm-180mm
Material of screw Bimetal
L/D of screw 50/ 1
Heater of barrel Ceramic heater or Far-infrared heater
Cooling of Barrel Air cooling of fans through blowers
Vacuum deashing exhaust Two Double-zone vacuum degassing system (Standard)
Pelletizing type Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard According to the Voltage of the Customer's Location
Optioanl device Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty 13 months from the date of bill of lading
Technical services project design, factory construction, installation and recommendations, commissioning
proimages/product/ACS-PRO-valve.jpg

The drive of compactor controlled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-Pro not only handle loosing material recycling but also rigid regrinds material re-pelletizing.

It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity. The compactor starts at low speed under the action of inverter. According to the filling amount of material and current, the rotational speed of cutter-head is adjusted to avoid the phenomenon of cutter-head jamming and save energy by 10-15%.

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Because of the super L/D ratio, the single stage extruder in the production line can be used as a double-stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.

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Compactor is equipped with air exhausting device. With the mechanical work of rotor knife and stator knife at the bottom of compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the moisture and dust on the surface of raw material will float to the top of compactor. The device can effectively remove moisture and dust, which will avoid using additional energy consumption to deal with the moisture. So as to further dry the material before granulation. Drying reduce the pressure of the back channel device to deal with plastic moisture, thereby improving the efficiency of operation and improving the quality of products.

proimages/product/ACS-PRO-Typical_featrues.jpg
Typical features

Longer processing L/D, material o screw and barrels are alloyed materials, with 2 years warranty.
In the middle of processing section, sets the double-piston type screen changer, to let the melt pre-filtering before the vacuum degassing action, which can realize better homogenization and enhance the degassing performance.

Double-piston type screen changer with wide filtering area to present longer screen changing time, especially suitable to the high contaminated materials recycling and pelletizing.
Better volatilization performance, both the compactor and processing section set the volatilization device, and the melt will be degassed after filtering, especially good to the heavily printed materials recycling and pelletizing.
European standard Rittal structure electrical cabinet, which dust and water proof level is IP54; SSR+PLC principle to assure less energy consumption and realize whole system smart running.

One button only

Intelligence Start: One button only
Following set logistical sequence and materials processing requirement, interlocked system modules can start by “one button only”, to avoid mistake or fault occurred by manual operation.

Intelligence Stop: One button only
Each related modular part in ACS-Pro system available to shut down by only one button, to protect whole ACS-Pro system from fault hand operation.

Emergency Stop
Emergency stop function is available in ACS-Pro system in case that uncertain risk occurred during machine running.

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Protection system

Life safety protection
ACS-Pro system fully understanding safety issue during the actual operation step. Each operating position and rotating part equipped with electrical safe switch, to guarantee producing process safely and ensure clients’ staffs life safety from potential risks during machine’s running.

Plastic performance keeping
Thanks to precise temperature controlling and optimized plasticization design, ACS-Pro system ensure the reliable quality output of plastic granules.

Protection of over-heating to compactor
Following the logistics of each modular part in ACS system and with well understanding on each recycle specification, ACS system can guarantee related recycles with optimized pre-heating and compacting conditions in the compactor, preventing plastic recycles from overheating or degradation in the compactor.

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System program remote monitoring and transmission system
Bluetooth
Both are available for ACS-Pro system realizing functions of remote monitoring and information transmission.

Model Size Output Capacity for common materials (For reference)
LDPE/LLDPE        HDPE      PP/OPP/BOPP    PS/HIPS/EPS     PET/BOPET
min max min max min max min max min max
ACS-Pro1008 400 500 320 450 350 450 450 550 500 600
ACS-Pro1414 900 1000 700 900 850 1000 850 1100 900 1150
ACS-Pro1616 1300 1500 950 1300 1100 1400 1100 1500 1200 1600
ACS-Pro1828 1800 2000 1300 1650 1600 1900 1600 2000 1800 2100