Product Name : ASE- PRO excellent degassing and filtering pelletizing line
Product Description

ASE-Pro Excellent degassing and filtering recycling line

Top-of-the-range single screw extruder pelletizing machine, excellent degassing and filtering performance for recycling

The ASE-Pro is the entirely new standard recycling and pelletizing system with optimized super long L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing.

Because of the super L/D ratio, the single stage extruder in the production line can be used as a double-stage extruder. After the middle double-piston type screen changer, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.

Product Introduction

Specifications

Machine Model ASE-Pro
Target Recycled Material HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS Final Product Shape: Particles
Final Product Shape Particles
System composition Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo.
Output Range 320kg/h-2100kg/h
Feeding Device Belt Conveyor (Standard), Roll Hualing off device (Optional)
Diameter of screw 100mm-180mm
Material of screw Bimetal
L/D of screw 50/ 1
Heater of barrel Ceramic heater or Far-infrared heater
Cooling of Barrel Air cooling of fans through blowers
Vacuum deashing exhaust Two Double-zone vacuum degassing system (Standard)
Pelletizing type Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard According to the Voltage of the Customer's Location
Optioanl device Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty 13 months from the date of bill of lading
Technical services project design, factory construction, installation and recommendations, commissioning
Typical features
Typical features

Longer processing L/D, material o screw and barrels are alloyed materials, with 2 years warranty. In the middle of processing section, sets the double-piston type screen changer, to let the melt pre-filtering before the vacuum degassing action, which can realize better homogenization and enhance the degassing performance.

Crushing and compacting

Double-piston type screen changer with wide filtering area to present longer screen changing time, especially suitable to the high contaminated materials recycling and pelletizing.
Better volatilization performance, the melt will be degassed after filtering, especially good to the heavily printed materials recycling and pelletizing.

Plasticization and degassing

European standard Rittal structure electrical cabinet, which dust and water proof level is IP54; SSR+PLC principle to assure less energy consumption and realize whole system smart running.

Melt filtration

Intelligence Start: One button only
Following set logistical sequence and materials processing requirement, interlocked system modules can start by “one button only”, to avoid mistake or fault occurred by manual operation.

Melt filtration

Emergency Stop
Emergency stop function is available in ASE-Pro system in case that uncertain risk occurred during machine running.

Melt filtration
Protection system

Life safety protection
ASE-Pro system fully understanding safety issue during the actual operation step. Each operating position and rotating part equipped with electrical safe switch, to guarantee producing process safely and ensure clients’ staffs life safety from potential risks during machine’s running.

Melt filtration

Plastic performance keeping
Thanks to precise temperature controlling and optimized plasticization design, ASE-Pro system ensure the reliable quality output of plastic granules.

Melt filtration

System program remote monitoring and transmission system

  • Bluetooth
  • Both are available for ASE-Pro system realizing functions of remote monitoring and information transmission.