Fast Delivery Film Recycling Solution in Mauritius – ACSS80/120 Double-Stage Pelletizing Line

A recycling and manufacturing company in Mauritius invested in its first pelletizing line to establish internal plastic recycling capability.
The goal was to recycle locally collected PE stretch film (with paper labels), PP film, and woven bags into reusable pellets for in-house production.
As this was the customer’s first recycling project, system stability, ease of operation, and future expandability were key decision factors.

* PE stretch film with paper labels
* PP film and woven bags
* High contamination level
* Presence of paper residues

* Low bulk density film materials difficult to feed
* Impurity load from paper labels
* Limited recycling process experience
* Need for stable and scalable solution

ACERETECH supplied the ACSS80/120 double-stage agglomeration single screw pelletizing system with water-ring cutting.
Designed capacity: 100–150 kg/h

* Integrated compactor feeding unit
* Double-stage extrusion structure
* Dual vacuum degassing + natural venting
* Large-area screen changer
* Water-ring pelletizing system

To further improve workshop environment and operational comfort, ACERETECH additionally provided a dust removal and dehumidification unit at no extra cost.

One of the main challenges of this project was the tight delivery schedule.
The customer required shipment within two months, which demanded efficient production coordination and strict manufacturing control.
Through optimized internal scheduling and close communication with suppliers, the equipment was completed and delivered within the agreed timeframe.
The machine has recently arrived at the customer’s facility. Installation preparation is currently underway, and ACERETECH provides full remote technical support to assist the customer during setup and commissioning.

Although the line has not yet entered full production, the customer has already planned a second-phase expansion.
Based on the current cooperation experience and system configuration, the customer intends to purchase three additional identical pelletizing lines to scale up recycling capacity after the first line is fully operational.

This project represents a strategic step toward localized film recycling in Mauritius.
With a technically balanced configuration, fast delivery execution, and long-term expansion planning, the ACSS80/120 solution provides a reliable foundation for emerging recyclers entering the plastic recycling industry.