ACERETECH One-Step Plastic Recycling & Compounding - Case Study Edition

2025/12/15

Boost Value, Save Energy, Reduce Emissions


Our Southeast Asian E-waste recycling partner, with over a decade of experience, is under growing pressure:  
- Market prices for PP, ABS, and PS pellets have fallen 15–25% in the past year, significantly reducing profit margins  
- Traditional two-step recycling processes lead to high energy costs and inefficiencies  
- Regional regulations and sustainability expectations require more efficient, eco-friendly solutions


We implemented our one-step recycling & compounding solution:

* Single-screw extrusion: melting, degassing, and impurity removal
* Metering pump: precise melt flow control
* Twin-screw extrusion (L/D 40-52): online compounding, blending, extrusion, and pelletizing
*  Automated packaging: weighing, bagging, palletizing

Results & Benefits

High-Value Pellets

Recycled plastics upgraded to higher-value modified pellets.

Energy Saving

Up to 20% energy reduction compared to traditional two-step processes.

Sustainability

Lower emissions and full compliance with global environmental standards.

Voice of the Industry: A Decade of Trust

After 10 years in the Southeast Asian E-waste market, we hit a ceiling with traditional methods. The thermal degradation in our ABS was too high for premium clients. Switching to Aceretech’s One-Step system was a turning point. We didn't just improve efficiency; we achieved a level of viscosity and impact strength stability that finally allows us to compete with virgin materials. It’s no longer just recycling; it’s precision manufacturing.

— Production Director, Leading E-waste Recycling Group (Vietnam)

Take the Next Step: Engineering Your ROI

Ready to transition from commodity recycling to high-performance compounding? Don’t just ask for a price—ask for a Performance Roadmap.
What you will receive in your tailored proposal:
- Energy Savings Analysis: A projected calculation of kWh saved per ton.
- Material Testing Report: Insights on how your specific scrap (PP/ABS/PS) will perform in our one-step system.
- Custom Configuration: A layout and screw design optimized for your facility’s output goals.

[Get My Professional Assessment & Quotation] Limited-time strategic incentives available for new facility upgrades.