AWS-PE Plastic PE Film Recycling Washing Line Machine
Product Introduction
Specifications
Device parameters |
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Size |
Capacity |
Capacity |
Equipment footprint |
AWS PE 05 |
500kg/h |
150KW |
120m 2 |
AWS PE 10 |
1000kg/h |
190KW |
260m 2 |
AWS PE 20 |
2000kg/h |
290KW |
380m 2 |
Unit energy consumption |
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Content |
Average energy consumption per ton of bottle |
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Electricity |
180-250KW |
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Water |
1.5-3T |
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Compressed air |
0.5-1m 3 |
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Steam (optional) |
0-100KG |
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Detergent (optional) |
0-5KG |
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(1).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(1).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(1).jpg)
Feeding conveyor to the shredder
Built in heavy duty version;
With load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;
Metal detector as optional, for detection of metallic contaminants for protecting of the shredder;
Belt conveyor can be PVC/Rubber material;
The speed of belt conveyor is controlled by inverter.
![proimages/product/washing_line_(2).jpg proimages/product/washing_line_(2).jpg](https://www.aceretech.com/proimages/product/washing_line_(2).jpg)
Advantages:
35% more space inside the cutting chamber ;
Built-in hydraulic ram;
Variable faster ram movement;
Less space occupied than traditional shredders
with horizontal rams;
Enclosed cutting chamber to prevent materials flying out.
1.For conveying flakes out from shredder.
2. PVC belt.
3. With inverter for speed adjustment.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(4).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(4).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(4).jpg)
Magnetic separation belt can be optional item install on the discharge belt conveyor from shredder, it can autocratical removing ferrous metal by permanent magnet.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(5).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(5).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(5).jpg)
The separation tank, built in stainless steel; Discharge drum; Double discharge system for “heavies”, motorized valves; With pneumatic water in-feed-valve, automatic level control via electronic feeder; With compressor blower to inject compressed air to the bottom of the tank; With working platform; Water and energy saving design.
![proimages/product/Washing_Line/plastic_crusher.jpg proimages/product/Washing_Line/plastic_crusher.jpg](https://www.aceretech.com/proimages/product/Washing_Line/plastic_crusher.jpg)
Crushing with water flushing in; 3/5/7 rotor design; Knife adjustment outside chamber; Low noise.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(7).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(7).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(7).jpg)
Friction washer as tough washing unit, to removes most of contaminates; Housing built in stainless steel, welded construction; Reinforced, mild steel and high speed rotor; Oversized, outside mounted bearings; Stainless steel screen, hole size 3 mm; Stainless steel feed - and discharge hoppers for the plastic flakes; Water discharge at the bottom.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(8).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(8).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(8).jpg)
For separation of contaminants or other plastics with gravity > 1 g/cm³ from PE/PP flakes; With screw-IN and screw-OUT; Special design of inner paddles to guarantee sufficient sediment of heavy impurities; Stainless steel SUS304 body; With pneumatic water in-feed-valve, automatic level control via electronic feeler.
Handling different material, we have different kinds of drying system, squeezer or centrifugal dryer&pipeline dryer, depends on customer requirement. For soft material such as film we can either use squeezer or centrifugal dryer, after drying, material moisture will be controlled wiithin 5-8%, for rigid plastic material, we can use centrifugal dryer and pipeline dryer system, after drying, material moisture will be less than 1%.
![proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(10).jpg proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(10).jpg](https://www.aceretech.com/proimages/product/AWS-HDPE/plastic_washing_recycling_machine_(10).jpg)
To guarantee non-stop work and stable feeding for downstream extrusion pelletizing line, we will use a buffer silo to storage washed material. Special design can ensure no-blockage for material, at top of the silo, cyclone device for dust removing.
Electric control component: (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp; For electrical controlling of the entire system; Safety interlock principle; All electrical units: LS, Schneider, ABB.