Product Name : AWS-PP Woven Bag Washing Recycling Machine
Product Description
PP woven bags that can be processed by AWS-PP type recycling sorter
PP PE scraps processed by AWS-PP type recycling and sorting machine

AWS-PP Woven Bag Washing Recycling Sorting Machine

With years of technology modification and process experience precipitation, ACERETECH has a variety of different solutions for recycling PP PE scraps (LDPE/LLDPE film, PP woven bags, PP non-woven, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With advanced modular design, ACERETECH can freely combine each standard module to provide to customers specialized solutions.

Product Name : AWS- HDPE/PP/PS/ABS/PC/PET Plastic Washing Recycling Machinery
In the field of HDPE/PP/PS/ABS/PC/PET recycling projects. Most of the materials come from urban and industrial collection sites,their sizes vary, and the composition of raw materials is different from country to country, even though the composition of HDPE/PP/PS/ABS/PC/PET in the same country is totally different.

ACERETECH team integrated the cleaning line technology in Europe and China and continuously optimized it. Finally, we developed a series of modular recycle equipment that can adapt to the different characteristics of HDPE/PP/PS/ABS/PC/PET materials. The AWS series of recycling machines is designed to process hard and flexible plastic materials to achieve a one-stop operation of sorting, crushing, cleaning, recycling, and pelletizing blow-molded packaging waste.

Including sorting, size reduction, metal removing, cold and hot washing, high efficiency friction washing and drying modular.

Which can remove ferrous and nonferrous metals, sand, oil, glue, paper and many other different contaminants efficiency.

Product Introduction

Specifications

Device parameters

Size

Capacity

Motor Power

Equipment footprint

AWS PP BAGS 05

500kg/h

560KW

150m 2

AWS PP BAGS 10

1000kg/h

680KW

300m 2

AWS PP BAGS 20

2000kg/h

750KW

450m 2

Unit energy consumption

Content

Average energy consumption per ton of bottle

Electricity

65-85KW

Water

4-6.5T

Detergent (optional)

2-4KG

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INPUT BELT CONVEYOR

Feeding conveyor to the shredder
Built in heavy duty version;
With load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;
Metal detector as optional, for detection of metallic contaminants for protecting of the shredder;
Belt conveyor can be PVC/Rubber material;
The speed of belt conveyor is controlled by inverter.

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SHREDDER 

Advantages:
35% more space inside the cutting chamber ;
Built-in hydraulic ram;
Variable faster ram movement;
Less space occupied than traditional shredders 
with horizontal rams;
Enclosed cutting chamber to prevent materials flying out.

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L TYPE BELT CONVEYOR

1. Keep washing with clean water
2. With mixing function, 3D mixing of materials
3. The retention time of materials is longer, about 30 minutes
4. Independent water treatment system
5. Water can be heated. Pre wash with hot water
6. Independent water temperature control of 6 and 3 sections

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MAGNETIC SEPARATION BELT

Magnetic separation belt can be optional item install on the discharge belt conveyor from shredder, it can autocratical removing ferrous metal by permanent magnet.

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PRE-WASHER

The separation tank, built in stainless steel; Discharge drum; Double discharge system for “heavies”, motorized valves; With pneumatic water in-feed-valve, automatic level control via electronic feeder; With compressor blower to inject compressed air to the bottom of the tank; With working platform; Water and energy saving design. 

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CRUSHER

Crushing with water flushing in; 3/5/7 rotor design; Knife adjustment outside chamber; Low noise. 

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FRICTION WASHER

Friction washer as tough washing unit, to removes most of contaminates; Housing built in stainless steel, welded construction; Reinforced, mild steel and high speed rotor; Oversized, outside mounted bearings; Stainless steel screen, hole size 3 mm; Stainless steel feed - and discharge hoppers for the plastic flakes; Water discharge at the bottom.

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FLOATING WASHER

For separation of contaminants or other plastics with gravity > 1 g/cm³ from PE/PP flakes; With screw-IN and screw-OUT; Special design of inner paddles to guarantee sufficient sediment of heavy impurities; Stainless steel SUS304 body; With pneumatic water in-feed-valve, automatic level control via electronic feeler.

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DRYING SYSTEM

Handling different material, we have different kinds of drying system, squeezer or centrifugal dryer&pipeline dryer, depends on customer requirement. For soft material such as film we can either use squeezer or centrifugal dryer, after drying, material moisture will be controlled wiithin 5-8%, for rigid plastic material, we can use centrifugal dryer and pipeline dryer system, after drying, material moisture will be less than 1%.

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STORAGE SILO

To guarantee non-stop work and stable feeding for downstream extrusion pelletizing line, we will use a buffer silo to storage washed material. Special design can ensure no-blockage for material, at top of the silo, cyclone device for dust removing.

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ELECTRICAL CABINET

Electric control component:  (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp; For electrical controlling of the entire system; Safety interlock principle; All electrical units: LS, Schneider, ABB.

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