1. Home
  2. Products
  3. Crusher & Shredder
  4. XS Series Heavy Single-Shaft Shredder

XS Series Heavy Single-Shaft Shredder

https://www.aceretech.com/web/image/product.template/60/image_1920?unique=787c98e

    This combination does not exist.

    Xs Series Heavy Single-Shaft Shredder 

    Catalog Download    


    XS series shredder is a heavy-duty single-shaft shredder equipped with a powerful two-speed swing-type hydraulic pusher. This design can avoid the occurrence of material blocking and reduce the wear of the internal guide rail. This model is welded by a special welding process. The mechanical structure is stronger. The crushing capacity of the single machine is 30-40% higher than that of other brands. It is suitable for recycling various waste materials. The shredder is equipped with diameter 750mm ACERETECH effective V type rotor with width ranging from 1500mm to 3000m. The low speed of 45rpm ensures smooth running with high torque. The hydraulic workstation is tightly integrated with the shredder chamber, which saves space and protects the hydraulic station, and is easy to replace and maintain. XS series heavy-duty single-shaft shredder adopts intelligent PLC control system. The rotor can be surface hardened and wear-resistant according to customer requirements. According to the characteristics of different shredded materials, we provide customers with optional water cooling systems.

     
     


    Recycling & Material

    Advantages


    01.   Improve efficiency

    Plastic shredders can quickly shred waste plastics into uniform small particles, which is convenient for subsequent recycling and reuse.

    02.   Wide range  

    It can shred various plastic wastes, such as plastic bags, plastic bottles, plastic barrels, etc.

    03.  Low maintenance cost 

    The equipment has a simple structure, low failure rate, convenient maintenance, and reduces the cost of use.

    04.   Safe and reliable

    Adopt advanced technology to ensure the safety performance of the equipment during operation.

    05.  Automation equipment 

    Plastic shredders can realize automated production, reduce labor input, and improve production efficiency.

    06.  Strong adaptability

    The shredding particle size can be adjusted according to customer needs to meet the use requirements of different scenarios.

    Contact Us

    Specifications


    Item
    		 unit
    		 XS1500
    		XS2000  
    		 XS3000  
    Feed opening
    		mm
    		2540*1620
    		2540*2020
    		2540*2820
    Rotor diameter
    		mm
    		 750
    		750750
    Rotor speed
    		rpm
    		525252
    Motor power
    		kw
    		2*75
    		 2*90
    		 2*132
    Number of  rotor knives
    		 pcs
    		 76
    		 96
    		 136
    Number of stator knives
    		 pcs 4 57
    Hydraulic feeding ram
    		kw111111
    Standard screen
    		mm
    		40-100 40-100
    		40-100
    Chamber size
    		mm
    		1500*1490
    		1500*1900
    		1500*2700
    Machine Length a
    		mm
    		360036003600
    Machine Width b
    		 mm
    		335033503350
    Machine Width c
    		 mm
    		3500 40005000


    Composition

     Belt Conveyor

    plastic shredder material conveyor belt

    As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. 

    Metal Detector 

    plastic shredder metal detector

    Optional Ferrous Metal Permanent Magnetic Belt or metal detector can prevent metal specials from entering the crusher and effectively protect the blades of the crusher.

    Hopper 

    XS heavy duty single shaft plastic shredder hopper

    Special designed hopper to avoid material flying out. The machine is fitted with a large filling hopper and can be loaded by conveyor belt, fork lift, crane or wheel-loader. This funnel can be adapted to suit individual requirements and guarantees a continuous and economical supply of material.

    Hydraulic Ram 

    XS heavy duty single shaft plastic shredder hydraulic cylinder

    The hydraulically operated pusher feeds the material towards the cutter automatically by load-related controls. The hydraulic system is equipped with overflow valves and volumetric flow controls, which can be both set according to the demands of the input materials.  

    Rotor 

    XS heavy duty single shaft plastic shredder rotor

    The rotor is made of seamless steel pips with the diameter of 750mm and operates at a speed of 52 rpm. The concave ground, aggressive and 4-way rotating knives are mounted in the grooves of the rotor. This enables a reduction of the cutting gap between the counter knives and the rotor and guarantees a high flow rate, low power consumption and maximum output of ground material.

     Knife Blades Knife

    XS heavy duty single shaft plastic shredder blades

      Blades Material: DC53 Higher hardness (62-64 HRc) than D2/SKD11 after heat treatment Twice the toughness of D2/SKD11 with superior wear resistance Substantially higher fatigue strength compared to D2/SKD11

     Screen

    XS heavy duty single shaft plastic shredder screen

      The screen mounted beneath the rotor determines the size of the required flakes. The screen is also easily accessible by a separate flap and can be changed easily. The screen can be opened or closed hydraulically.

     Shredder Chamber 

    XS heavy duty single shaft plastic shredder shredding chamber

      The shredder chamber is welded with 30mm ultra-high hardness steel plate, which is wear-resistant, corrosion-resistant, low-noise, and has a longer service life.

     Motor 

    XS heavy duty single shaft plastic shredder motor

      Adopt imported brand motor WEG, low energy consumption, low noise, long service life.

     Electronic Control 

    XS heavy duty single shaft plastic shredder electrical cabinet

      The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.

     Belt ConveyorMetal Detector  Hopper  Hydraulic Ram  Rotor   Knife Blades Knife  Screen  Shredder Chamber   Motor   Electronic Control 

    FAQ

    Q1. What materials are the XS series single-shaft shredders primarily used for in recycling?

    A: The Aceretech XS series is a high-efficiency, industrial-grade, multi-functional plastic shredder designed for processing medium to high-hardness materials. It is widely used in the recycling of block plastics, thick-walled pipes, plastic pallets, film waste, rubber, and wood. Its flexible rotor design allows it to easily handle waste generated from injection molding, extrusion, blow molding, and other processes, making it an ideal choice for plastic recycling plants seeking material volume reduction.

    Q2. Why does the Aceretech XS series use a Siemens PLC control system?

    A: To ensure ultimate stability and intelligence in equipment operation, the XS series integrates a Siemens PLC intelligent control system. This system features an "automatic overload protection" function: when the material is too hard, causing excessive load, the PLC automatically triggers the rotor to reverse, preventing motor burnout or mechanical damage. This intelligent linkage ensures that the production line can operate safely 24/7 without supervision, significantly improving production safety.

    Q3. How is the durability of the XS series shredder ensured when processing high-strength materials?

    A: The XS series uses a high-strength carbon steel welded structure, making the machine body robust and shock-resistant. Its core rotor undergoes dynamic balancing testing and, combined with high-quality alloy steel blades, possesses extremely high hardness and wear resistance. In addition, the equipment features a modular design, with key components such as the bearing housing mounted externally, effectively preventing dust ingress and greatly extending the equipment's service life in harsh industrial environments.

    Q4. How does the energy efficiency of the XS series single-shaft shredder compare to traditional shredders?

    A: The XS series significantly improves energy efficiency per unit by optimizing the hydraulic feeding system and rotor cutting angle. The hydraulic feeder adjusts the feeding speed according to the real-time load, ensuring that the rotor is always in the most efficient cutting state, avoiding idling and saving energy. For companies seeking long-term operating profits, the high output ratio and low energy consumption characteristics of the XS series can significantly shorten the return on investment period.

    Q5. What after-sales support and spare parts guarantees does Aceretech provide for the XS series?

    A: As a global provider of plastic recycling solutions, Aceretech provides comprehensive after-sales technical support for the XS series. We not only provide remote diagnostics and on-site installation guidance, but also maintain a readily available inventory of original spare parts such as Siemens electrical components and wear-resistant blades. This ensures that customers can quickly obtain replacement parts during equipment maintenance, minimizing production losses caused by downtime.

    ​

    certificates obtained by ACERETECH

    Service and Support of Aceretech Machinery

    Service and Support

    Learn more

    Contact Aceretech

    Contact us

    Learn more