XS系列重型单轴撕碎机

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    XS系列重型单轴撕碎机

    XS系列撕碎机是一款重型单轴撕碎机,配备强力双速摆动式液压推料器,此设计可避免堵料现象发生,减少内部导轨磨损,此机型采用特殊焊接工艺焊接而成,机械结构更坚固,单机粉碎能力比其他品牌高30-40%,适用于回收各种废料。撕碎机配备直径750mm ACERETECH有效V型转子,宽度从1500mm到3000m不等,45rpm的低转速确保高扭矩下平稳运行。液压工作站与撕碎机腔体紧密结合,节省空间,保护液压站,更换维护方便。XS系列重型单轴撕碎机采用智能PLC控制系统,转子可根据客户要求进行表面硬化,耐磨。根据不同破碎物料的特性,我们为客户提供可选的水冷系统。

     
     



    回收与材料

    优点


    01.   提高效率

    塑料撕碎机能够快速将废旧塑料撕碎成均匀小颗粒,便于后续的回收和再利用。

    02.   范围广

    可撕碎各种塑料废弃物,如塑料袋、塑料瓶、塑料桶等。

    03.  维护成本低 

    设备结构简单,故障率低,维护保养方便,降低了使用成本。

    04.   安全可靠

    采用先进技术,确保设备在运行过程中的安全性能。

    05.  自动化设备

    塑料撕碎机可实现自动化生产,减少人工投入,提高生产效率。

    06.  适应性强

    可根据客户需求调整撕碎粒度,满足不同场景的使用要求。

    产品参数


    项目
    unit
    XS1500
    XS2000  
    XS3000  
    进料口 
    mm
    2540*1620
    2540*2020
    2540*2820
    转子直径
    mm
    750
    750750
    转子转速 
    rpm
    525252
    电机功率 
    kw
    2*75
    2*90
    2*132
    转子刀数
    pcs
    76
    96
    136
    定刀数量
    pcs 4 57
    液压送料滑枕
    kw111111
    标准筛 mm
    40-100 40-100
    40-100
    腔体尺寸 mm
    1500*1490
    1500*1900
    1500*2700
    机器长度a mm
    360036003600
    机器高度b mm
    335033503350
    机器宽度c mm
    3500 40005000


    组成

     皮带输送机

    plastic shredder material conveyor belt

    作为标准设计,薄膜、长丝、拉菲草等塑料废料通过皮带输送机输送到压实室;对于卷状废料,可选用卷筒牵引装置进行送料。输送带和牵引装置的电机均由ABB变频器驱动。输送带或卷筒牵引装置的送料速度根据压实室的填充程度自动调节。 

    金属探测器

    plastic shredder metal detector

    可选配永磁式金属分离皮带或金属探测器,以防止金属杂物进入破碎机,有效保护破碎机的刀片。

    料斗

    XS heavy duty single shaft plastic shredder hopper

    特殊设计的料斗可防止物料飞溅。该机器配备大型进料斗,可通过皮带输送机、叉车、起重机或装载机进行装料。该料斗可根据具体需求进行调整,确保物料连续、经济地供应。

    液压油缸​

    XS heavy duty single shaft plastic shredder hydraulic cylinder

    液压驱动的推料器通过负载相关控制系统自动将物料推向切刀。液压系统配备溢流阀和流量控制阀,可根据输入物料的需求进行设置。

    转子

    XS heavy duty single shaft plastic shredder rotor

    转子由直径750毫米的无缝钢管制成,转速为52转/分钟。凹面研磨、高强度且可四向旋转的刀片安装在转子的凹槽中。这可以减小反刀与转子之间的切割间隙,确保高流量、低功耗和最大化的物料破碎产量。

     刀片

    XS heavy duty single shaft plastic shredder blades

      刀片材质:DC53,经热处理后硬度高于D2/SKD11(62-64 HRc),韧性是D2/SKD11的两倍,具有卓越的耐磨性,疲劳强度远高于D2/SKD11。

    筛网

    XS heavy duty single shaft plastic shredder screen

      安装在转子下方的筛网决定了所需碎片的尺寸。筛网可通过单独的挡板轻松取用,方便更换。筛网可液压开启或关闭。

     撕碎腔 

    XS heavy duty single shaft plastic shredder shredding chamber

      破碎室采用30毫米超高硬度钢板焊接而成,耐磨、耐腐蚀、噪音低,使用寿命更长。

     电机

    XS heavy duty single shaft plastic shredder motor

      采用进口品牌WEG电机,能耗低、噪音低、使用寿命长。

    电子控制

    XS heavy duty single shaft plastic shredder electrical cabinet

      整机采用变频控制,符合CE/CSA等国际标准。

    常见问题解答

    A: The Aceretech XS series is a high-efficiency, industrial-grade, multi-functional plastic shredder designed for processing medium to high-hardness materials. It is widely used in the recycling of block plastics, thick-walled pipes, plastic pallets, film waste, rubber, and wood. Its flexible rotor design allows it to easily handle waste generated from injection molding, extrusion, blow molding, and other processes, making it an ideal choice for plastic recycling plants seeking material volume reduction.

    A: To ensure ultimate stability and intelligence in equipment operation, the XS series integrates a Siemens PLC intelligent control system. This system features an "automatic overload protection" function: when the material is too hard, causing excessive load, the PLC automatically triggers the rotor to reverse, preventing motor burnout or mechanical damage. This intelligent linkage ensures that the production line can operate safely 24/7 without supervision, significantly improving production safety.

    A: The XS series uses a high-strength carbon steel welded structure, making the machine body robust and shock-resistant. Its core rotor undergoes dynamic balancing testing and, combined with high-quality alloy steel blades, possesses extremely high hardness and wear resistance. In addition, the equipment features a modular design, with key components such as the bearing housing mounted externally, effectively preventing dust ingress and greatly extending the equipment's service life in harsh industrial environments.

    A: The XS series significantly improves energy efficiency per unit by optimizing the hydraulic feeding system and rotor cutting angle. The hydraulic feeder adjusts the feeding speed according to the real-time load, ensuring that the rotor is always in the most efficient cutting state, avoiding idling and saving energy. For companies seeking long-term operating profits, the high output ratio and low energy consumption characteristics of the XS series can significantly shorten the return on investment period.

    A: As a global provider of plastic recycling solutions, Aceretech provides comprehensive after-sales technical support for the XS series. We not only provide remote diagnostics and on-site installation guidance, but also maintain a readily available inventory of original spare parts such as Siemens electrical components and wear-resistant blades. This ensures that customers can quickly obtain replacement parts during equipment maintenance, minimizing production losses caused by downtime.


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