LS系列小体积小壁厚塑料垃圾单轴撕碎机

https://www.aceretech.com/web/image/product.template/37/image_1920?unique=4b1a9d5

    This combination does not exist.

    LS系列小体积小壁厚塑料垃圾单轴撕碎机

    样本册下载    

    LS系列单轴轻型撕碎机专为处理体积小、壁厚小的废塑料制品而设计。

    该系列碎纸机采用切向进料,无需液压进料系统。外置轴承和E型光滑转子,转子宽度为600mm和800mm,由减速器驱动。转子刀通过移动刀架固定在转子上。转子刀采用中间有凹槽的方刀。转子刀的4个角可以交替使用,每把刀可以连续使用4次。 60rpm的超低转速加上碎纸机本身的紧凑设计,让碎块时更安静。即插即用的智能控制系统,保证设备随时随地准备就绪。 LS系列与其他大型撕碎机相比,占地面积小,移动灵活,维护更方便快捷。

    LS系列撕碎机专为中小型零件而设计,例如:小体积和壁厚的管道,塑料生产制造的废空心,片材,型材,注塑制造的块状和吹扫物。

     
     



    回收与材料

    优点

    LS single-shaft plastic shredder - real photos

    01.   提高效率

    塑料撕碎机能够快速将废旧塑料撕碎成均匀小颗粒,便于后续的回收和再利用。

    02.   范围广 

    可撕碎各种塑料废弃物,如塑料袋、塑料瓶、塑料桶等。

    03.  维护成本低

    设备结构简单,故障率低,维护保养方便,降低了使用成本。

    04.   安全可靠

    采用先进技术,确保设备在运行过程中的安全性能。

    05.  自动化设备

    塑料撕碎机可实现自动化生产,减少人工投入,提高生产效率。

    06. 适应性强

    可根据客户需求调整撕碎粒度,满足不同场景的使用要求。

    规格


    产品系列 unit
    LS600
    LS800
    进料口mm
    580*1200
    780*1200
    转子直径mm
    250250
    转子速度rpm
    6161
    定子刀数 pcs
    26
    34
    转子刀数 pcs 2*2
    2*3
    电机kw18.522
    设备长度 mm
    18941800
    设备宽度 mm
    13841500
    设备高度 mm
    5801500


    组成

    皮带输送机

    plastic shredder material conveyor belt

    * 塑料废料通过皮带进料装置输送到撕碎机;
    * 设备采用ABB/施耐德变频器进行频率控制。
    * 皮带喂料装置的输送速度与撕碎机的饱满度相联动,根据撕碎机的电流自动调节输送带的速度。

    金属探测器

    plastic shredder metal detector

    可选配黑色金属永磁带或金属探测器,可防止金属异物进入撕碎机,有效保护撕碎机刀片。

    料斗

    LS plastic shredder hopper

    特殊设计的料斗,避免物料飞出。该机器配有一个大型灌装料斗,可以通过传送带、叉车、起重机或轮式装载机装载。该漏斗可以根据个人要求进行调整,并保证连续和经济地供应材料。

    液压油缸​

    LS plastic shredder hydraulic cylinder

    液压驱动的推料器通过与负载相关的控制装置自动将材料送入刀具。液压系统配有溢流阀和体积流量控制,均可根据输入物料的需要进行设置。

    刀片

    LS plastic shredder blades

    刀片材质:DC53 热处理后硬度比 D2/SKD11 高 (62-64 HRc) 韧性是 D2/SKD11 的两倍,具有出色的耐磨性 与 D2/SKD11 相比,疲劳强度显着提高

    转子

    LS plastic shredder rotor

    转子由直径750mm的无缝钢管制成,转速为52 rpm。凹磨刀、进刀刀和四向旋转刀安装在转子的凹槽中。这可以减少反刀和转子之间的切割间隙,并保证高流量、低功耗和最大的研磨材料输出。

    筛网

    LS plastic shredder screen

      安装在转子下方的筛网决定了所需薄片的尺寸。屏幕也可以通过单独的翻盖轻松访问,并且可以轻松更换。筛网可以液压打开或关闭。

    撕碎腔

    LS plastic shredder screen

      粉碎室采用30mm超高硬度钢板焊接而成,耐磨、耐腐蚀、噪音低,使用寿命更长。

    电机

    LS plastic shredder motor

      采用进口品牌电机WEG,能耗低、噪音低、使用寿命长。

    电子控制

    LS plastic shredder electrical cabinet

      整机采用变频控制,符合CE/CSA等国际标准。

    工具安装

    LS plastic shredder panoramic view

      该工具可以在机器外快速调整,从而最大限度地减少停机时间,并使工具更换更容易。


    FAQ

    Q1: Which factories with limited space are suitable for the Aceretech LS series shredders?

    A: The LS series shredders are "compact powerhouses" specifically designed for production environments with limited space. They have a small footprint, making them ideal for on-site recycling next to injection molding machines, blow molding machines, or extrusion lines (In-house Recycling). Despite their small size, they offer the same functionality as larger single-shaft shredders, making them a cost-effective option for small and medium-sized plastic product factories to reduce waste volume.

    Q2: What types of plastic waste are the LS series shredders best suited for?

    A: The LS series is optimized for small to medium-sized materials with medium wall thickness. It is particularly suitable for processing:
    * Injection molding scraps: such as sprues, small housings, and defective products.
    * Packaging waste: small plastic bottles, trays, and PP/PE packaging bags.
    * Pipes and profiles: small to medium diameter PE/PVC pipes and production line offcuts.
    For materials with moderate wall thickness and requiring rapid processing, the LS series provides extremely high shredding efficiency with lower installed power.

    Q3: What is unique about the "Intelligent Pushing System" of the LS series shredders?

    A: Aceretech equips its entry-level shredders, including the LS series, with a PLC-controlled hydraulic pusher.
    * Automated operation: Intelligent sensors automatically control the pushing speed based on the rotor load, ensuring the rotor always operates at maximum efficiency.
    * Anti-clogging technology: When overload is detected, the pusher automatically retracts to prevent jamming. This automated design reduces reliance on manual operation and is ideal for the automation trends pursued by factories.

    Q4: How does the LS series shredder perform in terms of energy saving and emission reduction?

    A: The LS series is representative of Aceretech's energy-saving product line. It adopts a low-speed, high-torque drive principle:
    * Reduced energy consumption: Compared to high-speed crushers, its power consumption per unit of output is significantly reduced.
    * Low noise and low dust: The noise generated during operation is far below 85 decibels, and it produces very little dust, helping to improve the workshop working environment and reduce material loss. 

    Q5: As a compact device, is the LS series easy to maintain?

    A: Very convenient. The LS series was designed with "ease of maintenance" in mind:
    * Multi-sided usable blades: The moving blades feature a four-corner rotating design, allowing them to be rotated 90° after wear for continued use, effectively doubling their lifespan.
    * Quick-opening design: The screen and cutting chamber can be easily opened, facilitating thorough cleaning when changing material colors or types.
    * Low consumable costs: With a robust structure and standardized wear parts, it is one of the single-shaft shredders with the lowest operating costs on the market.


    certificates obtained by ACERETECH

    Service and Support of Aceretech Machinery

    服务与支持

    Learn more

    Contact Aceretech

    联系我们

    Learn more