Product Name : ASE Single screw extruder recycling machine
Product Description
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ASE Single screw extruder recycling machine

The ASE series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap. It combines function of plasticization and pelletizing to one step and is ideal for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.

Final productions produced by ASE single screw extrusion line are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection, etc.

Product Introduction

Specifications

SPECIFICATIONS

Machine Model

ASE

Target Recycled Material

HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS Final Product Shape: Particles

Final Product Shape

Particles

System composition

Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section,

Conveyor Fan, Product Silo.

Output Range

320kg/h-2100kg/h

Feeding Device

Belt Conveyor (Standard), Roll Hualing off device (Optional)

Diameter of screw

100mm-180mm

Material of screw

Bimetal

L/D of screw

50/1

Heater of barrel

Ceramic heater or Far-infrared heater

Cooling of Barrel

Air cooling of fans through blowers

Vacuum deashing exhaust

Two Double-zone vacuum degassing system (Standard)

Pelletizing type

Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing

Voltage Standard

According to the Voltage of the Customer's Location

Optioanl device

Metal detector, Roll hualing off device, Masterbatch and additives feeder

Warranty

13 months from the date of bill of lading

Technical services

project design, factory construction, installation and recommendations, commissioning

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Screw loader

Lumps or thick flakes after crushed, conveyed into the single screw extruder by screw loader, then, compress, plasticize in the extruder and removed volatiles and moisture by vacuum system, after filtering through the filtration system, to pelletize into granules. Depending on the different screw diameters of single screw, the typical capacity can cover from 100kg/h to 1000kg/h,Loading motor power: 2.2 kw. Conveying pipe made with stainless steel material, pipe inner thickness is 2mm, pipe diameter is 102mm

Machinery size Data of single screw extruder Throughput rate (kg/h)
Diameter of screw (mm) L/D
ASE80 80 32 120-160
ASE100 100 32 260-350
ASE120 120 32 330-420
ASE150 150 32 450-560
ASE180 180 32 650-800
ASE200 200 32 800-1000
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Intelligent Control

Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.

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Remote Monitoring And Information Transmission

System program remote monitoring and transmission system,bluetooth both are available for ACS-Pro system realizing functions of remote monitoring and information transmission.

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Single Screw Extruder

By screw’s rotation, the plastic material goes forward, to finish the processing of compacting, melting, homogenization. Material of screw adopts qualified nitride steel(38CrMoAlA), process of CNC, with nitride treatment, has the ability of corrosion resistance and wear-resisting. With the specialized design of screw, even running with high speed, the material of polyolefin can be well melted under lower temperature and lower melting pressure.

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Barrel

Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.

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2 In 1 Option

This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.

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Melt Filtration

A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quolity of the input material as well as the planned use of granules.

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Liquid Outlet

This is the most appropriate process for the need for better melt filtration and higher production. In the first stage,two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the second-stage extruder at the same time.

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Pelletizing

Die-face water ring pelletizing system set as the standard granulating method in ACSS-HTM system. Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. RPM of rotatory blades is automatic based on melt extruding pressure.

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Vibration Dry

Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.

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Plastic Particles

Final output: plastic particles.

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packing system

The drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.

  • Combine crushing, compacting and plletizing steps in one system, less-labor cost.
  • Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
  • Lower investment cost for a high quality and durable machine;
  • Low energy consumption with high production output;
  • Overseas installation and training are available;
  • Machine warranty with spares in stocking and in-time delivery;
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