ASE 单螺杆挤出机硬质塑料回收造粒机

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    High-Efficiency Single Screw Extruder for Rigid Plastic Recycling

    样本册下载    

    The ASE series single screw extruder used for plastic recycling is a high-performance specialized system designed for the recycling and re granulation of rigid waste plastics. This system integrates plasticization, extrusion, and granulation into one step, making it an ideal choice for processing PE, PP, ABS, PS, HIPS, and PC crushed recycled materials and flakes.

    To ensure maximum efficiency and purity, the ASE line can be integrated with a waste plastic pre-treatment system, allowing for superior cleaning and sorting before the extrusion process. This combination guarantees that the plastic pelletizing machine produces consistent, high-quality melt-filtered pellets. 

    The final pellets produced by the ASE single screw extruder for plastic recycling with premium quality and can be directly feed into production lines for film blowing, pipe extrusion, and plastic injection molding. Whether you are looking for a separate rigid plastic pelletizing machine or a complete waste plastic pre-treatment system, ACERETECH can provide the technology to turn plastic waste into high-value raw materials.

     
     



    回收和材料

    actual photos of the ASE single-screw hard plastic recycling and pelletizing machine

    01.  Strong Wear Resistance

    单螺杆挤出机采用耐磨材料制造,适合硬质塑料的加工,延长了设备的使用寿命。

    02.   Efficient Plasticization

    The single screw extruder designed different melting functional zones, which can provide sufficient plasticization and vacuum impurity removal capabilities to ensure sufficient and gentle melting for the plastic.

    03.   Easy Operation

    The equipment operation touch screen interface is simple and clear, easy to operate, and each parameter of the equipment can be displayed on the screen. You can add the language and text required by the customer.


    04.   Wide Applicability

    可以回收多种硬质塑料,如PE/PP/ABS/PS/HIPS/PC等,应用范围广泛。

    05.   Small Footprint

    The single screw extruder has a compact structure and a small footprint, which is suitable for recycling workshops with limited space.

    06.   Automatic Control

    Equipped with an automatic control system to achieve automation of the production process and reduce manual intervention.

    产品参数


    回收材料 HDPE,LDPE,PA,PC,PS,PU,ABS,PET 
    Final Product Shape: pellets
    螺杆材质 Bi-metal
    系统组成 Screw Loader, Single Screw Extruder, Filtration, Vacuum Degassing, Pelletizer, Vibration sieve,centrifugal dryer,Blower, Product Silo.
    送料装置 带式输送机(标配)、滚花环下料装置(选配)
    料筒加热器 Ceramic heater or infrared heater
    造粒类型 Water-ring pelletizing/ water cooling strands pelletizing/ Under-water pelletizing
    真空除灰排气 Double port vacuum degassing system (Standard)
    技术服务 项目设计、工厂建设、安装和建议、调试


    机器型号 螺杆直径
     (mm)
    L/D  挤出机电机
    (kw)
    输出能力
    (kg/h)
    ASE80
    803855120-160
    ASE100  
    10038110260-350
    ASE120
    12038160330-480
    ASE140 
    14038200550-650
    ASE160
    16038250600-800
    ASE180
    18038315800-1000


    System Configuration and Working Process

    概述

    large image of the ASE single-screw rigid plastic recycling and pelletizing machine

    查看详情


    Screw Loader

    screw conveyor transports crushed materials

    螺旋输送

    After crushed lumps or thick flakes conveyed into the single screw extruder by screw loader, then plasticization in extrution part, volatiles and moisture removed by vacuum degassing system, after filtering through the filtration system, to pelletize into granules. Depending on the different screw diameter, the typical capacity can cover from 100kg/h to 1000kg/h.

    主进料器

    main feeder (volumetric)

    主进料器(容积式)

    It will feed the materials into the extruder. There is a stirring screw to avoid material’s blockage at the bottom of the feeder. Feeding hopper with level sensor. If you want to add additives, side feeders are optional.

    单螺杆挤出机

    single screw barrel

    机筒

    High wear resistance bimetallic barrel allows the single screw extruder to greatly extend the life of key components when facing rigid plastic, ensuring stable and continuous production.

    bimetallic wear-resistant single screw

    单螺杆挤出机

    Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal screw&barrel has great anti-corrosion resistant, wear resistant and long life time.

    双真空脱气区

    double vacuum degassing zones

    Double Vacuum Degassing Port

    With double vacuum degassing ports, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.

    Intelligent Control System

    remote monitoring and information transmission

    Remote Monitoring and Data Transmission

    Realize real time monitoring parameters and rapid troubleshooting

    intelligent control

    Intelligent Control System

    One-button Start
    According to built-in logical sequence and processing requirement, ASP pelletizing system could be started by one button "START",to avoid mistakes that may be caused by manual
    operation.
    One-button Stop
    Stop the running machine could be realized by one button "STOP" owing to the modular design in PLC to protect the system from damage caused by manual operation.
    Emergency Stop
    Press the button "Emergency stop" when
    emergency happens

    过滤系统

    none-stop piston type filter

      不停机活塞式过滤器

    • A  regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
    •  Longer screen life time, lower screen changing frequency.
    •  Easy to use and non-stop type: easy and quick screen changing and no need to stop the running machine.
    • 非常低的运营成本。
    plate type filter

    板式过滤器

    The Plate type filter is equipped with two filter plates. There is at least one filter mesh working when the screen is changing. Round-shape ceramic heater for consistent and stable heating.

    self clean filtration of plastic pelletizer

    Self Cleaning Filter

    This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates such as paper, wood, aluminum, unmelted plastic and rubbers etc.

    制粒系统

    plastic extrusion die head

    模头

    Its core feature is that the die head surface does not contact with the cooling water directly. This design ensures that the die head temperature is uniform, and even if the output is low, the discharge can be maintained normally. Specially suitable for handling materials with low melt index.

     

    water ring pelletizer

    水环造粒系统

    • 自调节切粒头, 持续正确的刀片压力,可获得最佳的颗粒质量和更长的运行时间。
    •   旋转叶片的转速是根据熔体挤出压力自动进行的。
    • Easy and fast pelletizer blades changeover, without adjustment work to save time.

    Strand Pelletizing System

    The strands pelletizing system is a classic plastic pelletizing technology that is widely used in the fields of plastic recycling and compounding. It adopts a step-by-step process of "first extruding into strands, then cooling, and finally cutting into pellets". Simple structure and easy maintenance.

     

    under-water pelletizing system

    水下制粒系统

    High automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering, vibrating screen and silo.

     

    Vibration Sieve

    Vibration Sieve

    • Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
    •  组装筛网:筛网采用螺丝安装固定,无需焊接,方便日后更换筛网。
    transparent plastic pellets

    Plastic Pellets

    Final output: plastic pellets,the plastic pellets can be re-used for producing high quality plastic products once again.

     

    包装系统

    plastic pellet storage silo

    包装系统

    • Final qualified granules will be blown to silo and storaged in the big bag.
    • Optional Capacity online monitoring & Quantitative weighting system.

    常见问题解答

    A: ASE系列挤出机专为加工预破碎的硬质塑料而设计,例如HDPE/PP/ABS/PS碎片、清洗后的PET瓶碎片以及再生工厂废料。与三合一系统不同,ASE系列采用专用强制进料或料斗进料系统,确保稳定地输送破碎物料,是处理预处理硬质塑料的回收厂的理想选择。

    A: 每台ASE挤出机都根据所回收的特定聚合物定制长径比和螺杆几何形状。我们为各种材料提供专用螺杆设计(例如,ABS专用高扭矩螺杆或PE专用排气优化螺杆)。这种精密工程设计确保了优异的均质化和熔体稳定性,从而生产出均匀、高密度的颗粒,并保持塑料原有的物理性能。

    A: 可以。ASE系列可配置单或双真空脱气口,有效去除熔体中的水分、空气和低分子量挥发物。配合高性能液压换网器,即使是轻微污染的再生料也能转化为洁净、无气泡的颗粒,适用于高端注塑或挤出成型。

    A: 绝对是。ASE系列以其低能耗和易于维护而著称。与更复杂的系统相比,ASE在处理洁净再生料方面具有更高的投资回报率 (ROI)。其简化的机械结构减少了频繁更换备件的需求,直观的控制系统降低了对操作人员技能的要求,从而显著降低了您的整体运营成本。

    A: 根据您物料的熔体流动速率 (MFI) 和生产需求,ASE系列挤出机可配备水环造粒系统或条状造粒系统。水环造粒系统非常适合高自动化程度和颗粒形状一致的应用,而条状造粒系统通常更适用于某些特定刚性物料或小批量生产。我们的工程师将根据您的具体应用推荐最佳配置。


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