Article Summary
Facing the increasing volume of waste plastic pallets, how can efficient and economical recycling be achieved? This article will provide an in-depth analysis of a plastic pallet recycling solution with a capacity of up to 1.5 tons per hour. The core of this solution consists of a dual-shaft shredder and a GH heavy-duty crusher, aiming to provide recycling companies with a stable, efficient, and cost-effective professional configuration.
I. Challenges: Pain Points in Waste Plastic Pallet Recycling
Waste plastic pallets, with their large size, heavy weight, and sturdy structure, pose a significant challenge to the recycling industry. Traditional single-machine crushing methods often face the following challenges:
Low processing efficiency: Large pieces of material entering the crusher directly can easily cause jamming and overloading, severely affecting processing speed.
Severe equipment wear and tear: This causes significant impact on the crusher blades and motor, shortening the equipment's lifespan.
Uneven output: Single-stage crushing makes it difficult to obtain ideal particles of uniform size, affecting the efficiency and quality of subsequent cleaning and granulation processes.
Therefore, a two-step process of "pre-shredding followed by crushing" has become the ideal choice for processing large, thick-walled plastics.
To address the above pain points, we have launched this market-proven high-efficiency recycling line. Its core lies in the collaborative operation of two key pieces of equipment, optimizing the processing flow and maximizing production capacity.
Step One: Coarse Crushing – Powerful Pre-treatment with a Dual-Shaft Shredder
The starting point of the entire line is our heavy-duty dual-shaft shredder. It plays the role of a "pioneer."
Key Parameters: The shredder rotor shaft is 1500mm long, providing a wide feed opening and powerful processing space.
Working Principle: Relying on two counter-rotating knife shafts, it easily breaks down entire plastic pallets into irregular small pieces of approximately 50-150mm through low-speed, high-torque shearing and tearing action.
Core Advantages: The pre-processed material volume is significantly reduced, not only creating ideal working conditions for the subsequent crusher but also greatly protecting the next-stage equipment, avoiding instantaneous impacts and ensuring the stable operation of the entire line.
Step Two: Fine Crushing – GH Crusher Achieves Fine Crushing
The plastic blocks processed by the shredder are then sent to the GH series heavy-duty crusher for fine processing.
Core Parameters: This crusher is equipped with a high-specification crushing chamber with a rotor diameter of 700mm and a shaft length of 1400mm, ensuring powerful crushing capacity and throughput.
Working Principle: The material is repeatedly impacted and sheared between the high-speed rotating rotor and the fixed blades, and finally crushed into ideal particles of uniform size that meet the requirements of the downstream process (usually 40-80mm).
Core Advantages: The GH crusher is designed for high-volume, continuous operation. Its robust structure and optimized blade layout ensure that it can still produce high-quality, uniform recycled plastic granules at a stable output of 1.5 tons/hour.
III. Overall Line Advantages and Core Data
The scientific combination of the double-shaft shredder and the GH crusher results in more than just a 1+1=2 effect, but a systematic improvement in efficiency:
High Capacity: The entire line is designed for a stable output of 1.5 tons/hour, meeting the daily production needs of medium and large-scale recycling companies.
High Efficiency: The "shredding first, then crushing" process is smooth, avoiding material blockage and equipment idling, resulting in lower energy consumption per unit of time.
High Stability: The staged processing reduces the extreme pressure on a single piece of equipment, reduces the failure rate, and extends the overall service life.
High-Quality Output: The final granules are uniform in size and have few impurities, providing an excellent raw material base for subsequent cleaning, separation, and granulation processes.
IV. Why Choose Our Plastic Pallet Recycling Equipment?
As a professional provider of plastic recycling solutions, we understand the importance of equipment performance to our customers' businesses. We provide not only machines but also a complete return on investment solution:
Professional Customization: We can customize the most suitable equipment configuration for you based on your specific materials (such as pallet material, impurity content) and production requirements.
Quality Assurance: Core components such as blades, motors, and bearings are sourced from well-known domestic and international brands, ensuring the equipment's durability and reliability.
Comprehensive Service: From initial solution consultation and factory visits to installation, commissioning, and operation training, and then to subsequent maintenance, we provide full lifecycle service support.
Conclusion
Investing in a high-efficiency, stable plastic pallet recycling system is key to enhancing your company's competitiveness. Our complete 1.5 tons/hour solution, centered around a dual-shaft shredder (1500mm shaft length) and a GH crusher (700mm rotor diameter, 1400mm shaft length), is the smart choice for you to meet market challenges and maximize the value of resource recycling.
Click the link below to view a video of the machine in operation, or contact us immediately to get a customized equipment quote and detailed technical solution!
