Screw Loader
Screw Loader
After crushed lumps or thick flakes conveyed into the single screw extruder by screw loader, then plasticization in extrution part, volatiles and moisture removed by vacuum degassing system, after filtering through the filtration system, to pelletize into granules. Depending on the different screw diameter, the typical capacity can cover from 100kg/h to 1000kg/h.
Main Feeder (Volumetric)
It will feed the materials into the extruder. There is a stirring screw to avoid material’s blockage at the bottom of the feeder. Feeding hopper with level sensor. If you want to add additives, side feeders are optional.
Gear Box
Gear Box
ADS adopts high torque gearbox; it consists of high-strength materials, precision transmission, powerful thrust bearings, and efficient lubrication and cooling systems, it is the core part to ensure stable and efficient operation for the extruder under heavy load conditions.
Intelligent Control
Remote Monitoring And Information Transmission
Realize real time monitoring parameters and rapid troubleshooting.
Intelligent Control System
One-button Start
According to built-in logical sequence and processing requirement, ASP pelletizing system could be started by one button "START",to avoid mistakes that may be caused by manual
operation.
One-button Stop
Stop the running machine could be realized by one button "STOP" owing to the modular design in PLC to protect the system from damage caused by manual operation.
Emergency Stop
Press the button "Emergency stop" when
emergency happens
Single Screw Extruder
Barrel
High wear resistance bimetallic barrel allows the single screw extruder to greatly extend the life of key components when facing rigid plastic, ensuring stable and continuous production.
Single Screw Extruder
Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal screw&barrel has great anti-corrosion resistant, wear resistant and long life time.
Two Sets of Single-Screw Extruders
It consists of two sets of Single-Screw extruders , suitable for heavy printing, high moisture, poor fluidity and temperature sensitive, high impurity content materials, such kind of material requires for double filtration system, multiple exhausting etc.
Double Vacuum Degassing Zones
Double Vacuum Degassing Ports
With double vacuum degassing ports, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.
Filtration System
- A regular piston double working station screen changer can be installed on head of extruder to present significant filtration performance.
- Longer screen life time, lower screen changing frequency.
- Easy to use and non-stop type: easy and quick screen changing and no need to stop the running machine.
- Very low operation cost.
None-Stop Piston Type Filter
Plate Type Filter
The Plate type filter is equipped with two filter plates. There is at least one filter mesh working when the screen is changing. Round-shape ceramic heater for consistent and stable heating.
Self Clean Filter
This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates such as paper, wood, aluminum, unmelted plastic and rubbers etc.
Pelletizing System
Die Head
Its core feature is that the die head surface does not contact with the cooling water directly. This design ensures that the die head temperature is uniform, and even if the output is low, the discharge can be maintained normally. Specially suitable for handling materials with low melt index.
Water Ring Pelletizing System
- Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure.
- RPM of rotatory blades is automatic based on melt extruding pressure.
- Easy and fast pelletizer blades changeover, without adjustment work to save time.
Strand Pelletizing System
The strands pelletizing system is a classic plastic pelletizing technology that is widely used in the fields of plastic recycling and compounding. It adopts a step-by-step process of "first extruding into strands, then cooling, and finally cutting into pellets". Simple structure and easy maintenance.
Under-Water Pelletizing System
High automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering, vibrating screen and silo.
Vibration Sieve
Vibration Dry
- Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
- Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.
Plastic Pellets
Final output: plastic pellets,the plastic pellets can be re-used for producing high quality plastic products once again.
Packing System
Packing System
- Final qualified granules will be blown to silo and storaged in the big bag.
- Optional Capacity online monitoring & Quantitative weighting system.
