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ASP-ECO In-Plant Plastic Shredding And Pelletizing Recycling Machine

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    ASP-ECO In-Plant Plastic Shredding and Pelletizing System

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    The ASP-ECO shredding and pelletizing system integrates three core processes—shredding, plasticization, and pelletizing—to achieve highly efficient, recovery and reuse of plastic waste.

    Designed specifically for in-plant recycling , this system can recycle a wide range of plastic materials such as PE films, bags, edge trims, small hollow bottles. ASP-ECO is a cost-saving system which can directly converts plastic waste into high quality recycled pellets, thereby realizing a "waste-as-resource" closed-loop production cycle.

    The ASP-ECO is the ideal choice for achieving efficient, intelligent, and sustainable in-plant plastic recycling.

     
     


    Application Materials

    Key Advantages of ASP-ECO System

    Advantages of ASP-ECO Plastic Shredding and Pelletizing System

    Stable Output

    Uniform pellet quality, suitable for direct reuse in production.

    Intelligent Operation

    One-button start/stop functionality for user simple and friendly operation.

    Air Face Die Head Cutting System

    It mainly consists of die head, rotating cutter, and air cooling device, no need complex water circulation, dewatering and drying equipment, low maintenance cost.

    Highly Integrated

    Combines shredding, enforce feeding, plasticization and pelletizing in one system, saving both space and labor.

    Lower Energy Consumption

    Optimized system design reduces overall energy consumption by approximately 25%.

    Wide Applicability

    Compatible with both soft films and rigid plastic, meeting various forms of plastic recycling.

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    Technical Specifications & Capacity

    Machine model Volume (Liter) Motor power (KW) Diameter of screw (mm) L/D L*W*H (mm) Output(kg/h)
    ASP-ECO 100 22 80
    		15 5200*1000*1800 50-70


    Composition and Operation Process


    Compositions of ASP-ECO Plastic Shredding and Pelletizing System

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    Motors & Gearbox

    Motors & Gearbox of ASP-ECO Plastic Shredding and Pelletizing System

    Using internationally brand motors and high-quality gearbox, ensures long-term stable operation and efficient power output.

    Hopper

    Hopper System Design of ASP-ECO Plastic Shredding and Pelletizing System

    🚀 Hopper Volume: 100 L. Prevent materials from splashing during the shredding process.
    🚀 Feeding system: before Shredder hopper, it can be equipped with a belt conveyor or haul-off device to realize automatic feeding.

    Shredder Rotor

    Shredder Rotor of ASP-ECO Plastic Shredding and Pelletizing System

    High-Strength Rotor Design: with a heavy duty structure, suitable for continuous and heavy-load operation, ensuring stable and reliable shredding performance.

    Intelligent Control System

    👉 Intelligent Control System
    PLC control to enable one button start/stop, all parameters can be monitored on the touch screen.
    👉 Safety Protections
    Equipped with extruder overload, overheating functions, ensuring the safe and stable operation of the equipment.
    👉 Easy Operation
    A Human-Machine Interface (HMI) for visual operation, allowing for real-time monitoring of operational data and status.

    Single-Screw Extruder

    Single-screw extruder, L/D 15, ensuring excellent plasticization and reliable operation.

    Ceramic Heaters

    The core advantages of ceramic heaters are high efficiency, energy saving, safety, reliability, and long service life. 

    Air-Cooling blower

    Provides real-time cooling to prevent overheating.
    Ensures a stable plasticization process and enhances pellet quality. 

    Manual Screen Changer

    Allows for rapid screen mesh replacement with simple, user-friendly operation.
    Effectively remove impurities, improving the purity of recycled materials.  

    Air Cooling Die Face Cutting System

    Produces uniform pellets with excellent appearance.
    Providing high cooling efficiency, making it ideal for continuous and stable production.  

    Motors & GearboxHopper Shredder Rotor Intelligent Control System Single-Screw Extruder Ceramic Heaters Air-Cooling blower Manual Screen Changer Air Cooling Die Face Cutting System

    FAQ

    A: The ASP-ECO features an integrated design that combines shredding, extrusion, and pelletizing into a single unit, eliminating the need for a separate crusher or secondary conveying system.

    Compared to traditional split-system equipment:

    It reduces equipment footprint and labor costs.
    It minimizes issues related to dust and noise.
    It boosts overall production efficiency.

    👉 This integrated design can significantly optimize in-plant recycling processes.

    A: Yes. The ASP-ECO is specifically designed for in-plant recycling applications and is particularly well-suited for processing:

    Start-up scrap
    Edge trims
    Rejected products

    The recovered pellets can be directly reintroduced into the production line, creating a closed-loop manufacturing system that maximizes raw material utilization.

    A: The ASP-ECO offers exceptional versatility and can simultaneously process:

    Soft materials: PE films, woven bags, non-woven fabrics
    Rigid materials: Pipes, lumps, thick sheets
    Other materials: Bottles, foamed materials, etc.

    The system automatically adjusts the feeding speed based on the processing load, ensuring stable and continuous production.

    A: The ASP-ECO reduces overall energy consumption through a synergistic design that integrates shredding and plasticization:

    Frictional heat generated during the shredding process reduces the heating requirements for extrusion.
    The system operates in a synchronized manner, thereby improving energy utilization efficiency.

    👉 Compared to traditional split-system equipment, it can save approximately 15–20% on energy consumption.

    A: The ASP-ECO is designed with a strong focus on ease of maintenance and long-term stability:

    *   Key components (such as screws, rotors, blades, and gearboxes) are constructed from wear-resistant materials and can be replaced quickly.
    *   It is equipped with a manual screen changer and an adjustable conveying system to facilitate cleaning and routine maintenance.
    *   ACERETECH provides global after-sales support, including on-site installation, commissioning, training, and repair services.
    *   Remote technical support and troubleshooting services are available to ensure minimal downtime.

    👉 Customers can quickly resume production, reduce maintenance costs, and extend the operational lifespan of the equipment.

    ​

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