GP系列塑料粉碎机,用于粉碎长塑料管

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    GP系列塑料粉碎机,用于粉碎长塑料管

    GP 破碎机设计用于研磨长塑料管材和型材。整体重型钢焊接腔与水平进料斗形成固定角度。进料斗几乎与地面平行,非常方便小口径PVC管材、型材等长物料的进料。当过多的固体废物进入破碎腔时,转子不再接受更多的材料,直到破碎腔中的材料被破碎。所以不用担心材料堵塞的问题。 GP转子直径范围:560mm、600mm、700mm,转子长度可达1400mm。 “V”形转子有助于提高切割效率并减少薄片中的灰尘。破碎腔内的抗磨板和外部轴承有助于降低污染物进入破碎腔的风险。

    GP破碎机专为小口径管材和型材设计,适用于16-450mm PE、PP、PVC管材、宽门板和板材。破碎量大时,可选配给料输送机、吸风机、储料仓和除尘系统。

     
     



    回收与材料

    优点

    PVC Pipe Crusher Machine for Grinding Long Plastic Pipes | Aceretech Waste Pipes Recycling Shredder Company

    01.   耐用性强

    采用高质量材料,能快速将塑料材料破碎成均匀小颗粒,提高破碎效率。

    02.   多功能性

    不仅处理各种塑料制品,还适用于其他需破碎的制品,如纸张等。

    03.   定制化

    可根据不同应用需求定制,包括破碎能力、尺寸和自动化程度。

    04.   适用范围广

    适用于各种类型和硬度的塑料材料,满足不同行业需求。

    05.  维护方便

    结构简单,紧凑设计节省空间,维护方便。

    06.   噪音低

    运行过程中噪音较小,改善工作环境。

    规格


    系列 unit
    GP600/500
    GP560/700
    GP560/1000
    GP700/1400
     进料口
    mm
    440*440
    640*280 
    910*280 
    1440*320 
    转子直径
    mm
    600560560700
    转子转速
    rpm560470470410
    电机功率
    kw375575110
    转子刀数
    pcs
    5*2
    5*2
    5*2
    5*3
    定子刀数
    pcs 2 2 22
    液压动力
    kw1.51.51.51.5
    标准屏
    mm6~30
    6~30
    6~30
    8~30
    腔室尺寸
    mm
    516*498
    716*650
    985*650
    1400*700
    机器长度
    mm 225024002400 2480
    机器长度
    mm
    1860 2200 2200 2320
    机器宽度
    mm
    1350180020502400
    机器宽度
    mm820106014801840
    机器高度
    mm
    1620175017501980


    组成

     皮带输送机

    标准设计,薄膜、长丝、拉菲草等塑料废料通过皮带输送机输送到压实室;为处理卷料边角料,可选配卷料牵引装置。传送带和牵引装置的电机驱动与 ABB 变频器配合使用。传送带的进给速度或辊牵引的速度是全自动的,取决于压路机房间的装满程度。
    金属探测仪可与皮带输送机结合,与控制系统联锁,在进料时发现金属时发出警告和停止系统。

    金属探测器

    可选配黑色金属永磁带或金属探测器,可防止金属异物进入破碎机,有效保护破碎机刀片。

    转子

    重型叶片转子,焊接钢结构,带旋转刀,V形安装角,X形切割形状。转子的延长轴可配调速轮。可调节的转子工具最大限度地减少了工具更换的停机时间。

    刀片

     刀片材质:DC53 热处理后硬度高于D2/SKD11(62-64 HRc); 2倍于D2/SKD11的韧性,具有超强的耐磨性;与 D2/SKD11 相比,疲劳强度显着提高。

    破碎腔

    破碎腔采用40mm超高硬度钢板焊接而成,耐磨、耐腐蚀、噪音低,使用寿命更长

     电机

      采用进口品牌电机WEG,能耗低、噪音低、使用寿命长。

     框架

      焊接结构,整个框架置于抗震橡胶-金属连接器上,可抗震,降低噪音。

     料仓

      采用大风量静音送风系统。管道和料仓采用304不锈钢材质,外部覆盖隔音棉,可有效降低噪音。

     电子控制

      整机采用变频控制,符合CE/CSA等国际标准。

     工具安装

      工具也可以在设备运行时进行调整,减少设备停机时间。工具也可以在设备运行时进行调整,减少设备停机时间。 刀具可在机外快速调整,最大限度地减少停机时间,使刀具更换更容易。刀具可在机外快速调整,最大限度地减少停机时间,使刀具更换更容易。


    FAQ

    Q1: How do Aceretech GP series crushers solve the problem of feeding long pipes?

    A: Unlike traditional vertical-feed crushers that require pre-cutting, the GP series utilizes an advanced horizontal feeding hopper design. This allows users to directly feed long plastic pipes (such as PE, PP, and PVC pipes) or profiles up to several meters in length into the feed opening. The machine automatically grasps and crushes the material, completely eliminating the tedious process of pre-cutting long pipes into smaller sections, significantly saving labor costs and time.

    Q2: What diameter plastic pipes can the GP series crusher handle?

    A: The GP series crusher is specifically designed for small and medium-sized pipes and profiles, and can easily handle long pipes with diameters ranging from 160mm to 250mm. Through optimized rotor cutting angles, the machine can stably grip round pipes, preventing material slippage or rebound in the chamber, ensuring continuous and efficient crushing output. For larger diameter, ultra-thick-walled pipes, we recommend using it in conjunction with Aceretech's pipe shredder.

    Q3: Why is the GP series considered the "safest" pipe crushing solution?

    A: Safety is a core design principle of the GP series:
    * Physical splash protection: The horizontal feeding hopper design, combined with a special curtain, effectively prevents material fragments from splashing outwards during the crushing process, protecting operator safety.
    * Avoids manual intervention:  Since there is no need for manual feeding near the cutting chamber, the risk of workplace injuries is significantly reduced.
    * Interlock protection: The machine is equipped with CE-compliant limit safety switches and emergency stop buttons, which automatically cut off the power during cleaning or maintenance.

    Q4: What is the quality of the fragments produced by the GP series horizontal crusher?

    A: The recycled material produced by the GP series features uniform particle size and low dust content. This is due to its precision V-shaped cutting technology and high-hardness alloy steel blades. This cutting method ensures that the material is cleanly cut, rather than crushed, guaranteeing that the recycled material can be directly reused in injection molding or extrusion production lines without affecting product quality.

    Q5: Are the blades and screens of the GP series crushers easy to replace?

    Answer: Yes, the GP series is designed with ease of maintenance in mind.
    * Quick opening: The machine casing features a hinged design, allowing for quick opening of the cutting chamber with simple manual or hydraulic assistance.
    * Blade adjustment: Both the rotating and stationary blades can be easily adjusted and replaced from the outside or through the open chamber.
    * Screen adaptability: Users can flexibly replace screens with different mesh sizes according to the required fragment size. The replacement process takes only a few minutes, ensuring the flexibility of the production line.


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