塑料双轴精细撕碎机
ACERETECH 双轴精细撕碎机专为薄膜、吨包袋、编织袋、木材及各类软性或中等硬度物料设计，适用于塑料回收预处理环节。设备采用双轴无推料结构与智能控制系统，具备高效、稳定、低能耗运行特点。核心部件应用激光熔覆耐磨技术，大幅提升整机使用寿命与可靠性，是现代塑料回收生产线中的关键设备。
双轴精细撕碎机
ACERETECH 双轴精细撕碎机通过两根反向旋转的刀轴持续对物料进行剪切、撕裂与挤压，实现高效减容处理。优化设计的撕碎腔结构有效降低轴体之间的摩擦阻力，使设备在长时间连续运行下依然保持稳定性能。
无推料结构设计使设备能够灵活适应不同形态物料，适用于轻质、缠绕性强或体积较大的各类软性或中等硬度物料。
双轴精细撕碎机核心优势
高效双轴撕碎系统
* 双轴反向旋转剪切结构
* 无推料设计，提高进料灵活性
* 持续均匀撕碎，提高产能稳定性
智能控制系统
* 西门子 PLC 控制系统
* 一键启停操作
* 过载自动反转保护功能
* 实时运行监控，提升安全性
优化机械结构
* 专用撕碎腔设计，降低内部摩擦
* 提升运行稳定性与能效比
* 适用于连续工业化生产
适用物料
本设备广泛适用于以下物料的减容与预处理：
PE / PP 薄膜
PP 编织袋
吨包袋（Jumbo Bag）
软质塑料边角料
木材及纸制品
轻质混合固废物料
技术参数与产能
| 型号 | 750 | 900 | 1100 | 1400 | 1600 | 2100 |
| 旋转直径(mm) |
φ400 |
φ400 | φ400 | φ400 | φ480 | φ480 |
| 主轴转速(rpm) | 73 | 73 | 73 | 73 | 73 | 73 |
| 转子刀片数(pcs) | 39x2 | 45x2 | 57x2 | 69x2 | 54x2 | 69x2 |
| 定子刀片数(pcs) | (12+2)x2 | (14+2)x2 | 20x2 | 24x2 | (17+2)x2 | 24x2 |
| 切削腔尺寸(mm) | 1100x768 | 1100x900 | 1100x1131 | 1100x1362 | 1220x1593 | 1220x2055 |
| 出料高度 H1(mm) | 622 | 622 | 622 | 622 | 820 | 820 |
| 筛网直径(mm) | Z40 | Z40 | Z40 | Z40 | Z60 |
Z60
|
| 电机功率(kW) | 2x37 | 2x45 | 2x55 | 2x75 | 2x110 | 2x160 |
| 外形尺寸(mm) | 2701x2105x2151 | 2800x2105x2151 | 3520x2259x2151 | 3751x2259x2151 | 4100x1810x2630 | 4860x1810x2630 |
| 重量(kg) | Approx 5700 | Approx 5800 | Approx 7100 | Approx 7500 | Approx 11000 | Approx 13500 |
激光熔覆技术｜提升核心部件使用寿命
为了显著提升转子的耐磨性能与结构强度，ACERETECH 在关键易损部位采用先进激光熔覆技术。
相比传统焊条堆焊工艺，激光熔覆可形成更牢固的冶金结合层，具有：
• 熔覆层均匀致密
• 热影响区极小
• 变形可控
• 抗开裂、抗剥落能力更强
• 使用寿命大幅提升
为什么选择激光熔覆技术？
🔹 转子整体使用寿命可超过10年
🔹 旋转刀片基体使用寿命可超过5年
🔹 长时间高负荷运行下依然保持优异耐磨性能
🔹 硬度均匀，运行更加稳定可靠
高精度制造工艺，确保品质一致性
每一个转子均通过 ACERETECH 专用激光熔覆系统加工，确保：
✔ 能量输出稳定
✔ 粉末输送精准
✔ 熔覆层品质稳定一致
✔ 最大限度保护转子基体结构
✔ 制造精度高，设备性能稳定可控
FAQ
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
Q1. 在塑料回收中，双轴精细撕碎机有什么用途？
A: 在塑料回收领域，双轴精细撕碎机主要用于对 PE 薄膜、PP 编织袋、吨袋（集装袋）等柔软、柔性材料进行尺寸减小处理。它作为一种初级破碎设备，负责对物料进行预处理，为后续的清洗、挤出和造粒等下游工序做好准备。
该设备常用于塑料回收工厂中，旨在提高进料效率，并确保生产线上的物料输送保持稳定顺畅。
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
Q2. 双轴撕碎机的工作原理是什么？
A: 双轴撕碎机采用两根相向旋转的主轴，每根主轴上均装配有切削刀片。物料被自动卷入切碎腔内，并在两根旋转主轴之间不断受到撕扯、剪切和挤压作用，从而实现破碎。
与单轴撕碎系统不同，双轴撕碎机无需依赖推料机构进行辅助进料，这使其更适合处理形状不规则、体积庞大或呈薄膜状的物料。
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
Q3. 撕碎机转子上的“激光熔覆技术”是指什么？
A: 激光熔覆是一项先进的表面工程技术，主要用于提升撕碎机转子的耐磨性能。该技术利用激光作为热源，将高硬度合金粉末（例如基于 SKD11 材料的合金粉）熔敷并附着在转子表面，从而在两者之间形成牢固的冶金结合层。
与传统的堆焊工艺相比，激光熔覆技术具有以下显著优势：
更高的结合强度；
更均匀的涂层组织结构；
极小的热影响区；
更优异的抗裂纹及耐磨损性能；
关键零部件更长的使用寿命。
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
Q4. 采用激光熔覆技术的双轴撕碎机转子，其使用寿命通常是多久？
A: 通过采用激光熔覆防护技术，在正常的工业运行环境下，转子基体的使用寿命通常可超过10年。而切削刀片的基体结构寿命则可超过5年，具体取决于所用材料类型、污染物含量及实际工况。
这显著降低了维护频率，并提升了设备的长期运行稳定性。
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
Q5. 双轴撕碎机能否集成到完整的塑料回收生产线中？
A: 可以。双轴撕碎机通常作为完整塑料回收系统中的首道工序设备使用。它可以与以下设备集成配合：
配备金属探测器的皮带输送机
破碎机或造粒机
清洗系统
脱水与干燥系统
挤出造粒生产线
通过这种集成，能够实现从废旧塑料到再生颗粒的连续化回收处理流程。
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
These terms of service ("Terms", "Agreement") are an agreement between the website ("Website operator", "us", "we" or "our") and you ("User", "you" or "your"). This Agreement sets forth the general terms and conditions of your use of this website and any of its products or services (collectively, "Website" or "Services").
