AWS-PE PE 薄膜/硬质塑料回收清洗线

https://www.aceretech.com/web/image/product.template/52/image_1920?unique=8b171fc

    This combination does not exist.

    PE 薄膜/硬质塑料回收清洗线

    样本册下载    

    凭借多年的技术创新和丰富的工艺经验,ACERETECH 提供行业领先的塑料清洗生产线解决方案,专为各种 PP/PE 废料回收(包括 LDPE/LLDPE 薄膜、PP 编织袋、无纺布、PE 袋和硬质容器)量身定制。ACERETECH 采用先进的模块化设计,提供定制配置,为客户提供专业的高性能系统。
    产品:AWS 系列 - 高效塑料清洗生产线,适用于 HDPE/PP/PS/ABS/PC/PET
    在全球塑料回收领域,原料来自不同的城市和工业收集点。鉴于不同地区材料成分和污染程度的巨大差异,多功能废旧 PE 薄膜清洗生产线和硬质塑料清洗系统至关重要。
    ACERETECH 团队整合了欧洲和中国的优质清洗技术,开发出模块化塑料清洗生产线,可适应各种聚合物的特定特性。无论您是处理吹塑瓶、盒子和桶,还是注塑废料,我们的集成式废旧 PE 薄膜清洗生产线技术都可以同时处理柔性塑料和硬质材料。
    该系统旨在高效去除沙子、纸张和其他污染物,确保为循环经济提供高纯度的塑料碎片。无论您需要专用的废旧 PE 薄膜清洗生产线还是多功能塑料清洗生产线,ACERETECH 都能为现代回收工厂提供所需的可靠性和产能。

     
     



    回收与材料


    Specifications 

    Size
    Capacity
    Motor Power
    Equipment footprint
    AWS PE 05
    500kg/h
    150KW
    120m2
    AWS PE 10
    1000kg/h
    190KW
    260m2
    AWS PE 20
    2300kg/h
    290KW
    380m2

    单位能耗

    内容 每吨瓶子的平均能耗
    180-250KW
    1.5-3T
    压缩的空气0.5-1m3
    蒸汽(可选)0-100KG
    洗涤剂(可选)0-5KG

    组成

    Input Belt Conveyor

    plastic recycling washing line input belt conveyor with metal detector

    进料输送机到撕碎机
    内置重型版本;
    带负载相关控制装置,避免撕碎机超喂;
    金属探测器可选,用于探测金属污染物以保护碎纸机;
    皮带输送机可以是PVC/橡胶材料;
    带式输送机的速度由变频器控制。

    撕碎

    plastic recycling washing line shredder

    优点:
    切割室内空间增加 35%;
    内置液压油缸;
    可变的更快的柱塞运动;
    比传统碎纸机占用的空间更少
    带水平柱塞;
    封闭式切割室,防止材料飞出。

    L型皮带输送机​

    plastic recycling washing line L type belt conveyor

    1. 用于输送破碎机中的薄片。
    2. PVC带。
    3. 采用变频调速。

    磁力分离带

    plastic recycling washing line magnetic separation belt

    磁选带可以选装在撕碎机的卸料皮带机上,它可以通过永磁体自动去除黑色金属。

    预洗机

    plastic recycling washing line pre-washer

    分离罐,内置不锈钢;卸料桶; “重物”双排放系统,电动阀;带气动进水阀,通过电子给料器自动控制液位;配备压缩机鼓风机,将压缩空气注入罐底;带工作平台;节水节能设计。

    破碎机

    plastic recycling washing line crusher

    用水冲入粉碎; 3/5/7转子设计;外腔调刀;低噪声。

    旋转筛

    plastic recycling washing line trommel

    清除石头、灰尘、松开的盖子和小金属。
    5-L 型皮带输送机
    将输送机送往下一台机器:
    与旋转筛连接的 L 型皮带输送机
    输送机周围装有拉动开关。

    螺旋装载机

    plastic recycling washing line screw loader

    将塑料薄片从破碎机输送到摩擦清洗机;
    与水接触的部件由 SUS304 制成。

    摩擦洗

    plastic recycling washing line friction washer

    摩擦洗作为坚固的洗涤装置,可去除大部分污染物;外壳采用不锈钢焊接结构;加强型、低碳钢和高速转子;超大尺寸的外置轴承;不锈钢筛网,孔径3mm;用于塑料片的不锈钢进料和卸料斗;底部排水。

    漂洗

    plastic recycling washing line floating washer

    用于从 PE/PP 薄片中分离比重 > 1 g/cm³ 的污染物或其他塑料;带旋入式和旋出式;内桨的特殊设计,保证重杂质有足够的沉淀;不锈钢SUS304机身;带气动进水阀,通过电子感应器自动控制液位。

    干燥系统

    plastic recycling washing line drying system

    处理不同的物料,我们有不同种类的干燥系统,挤压机或离心干燥机和管道干燥机,取决于客户的要求。对于薄膜等软质材料,我们可以使用挤压机或离心干燥机,干燥后物料水分控制在5-8%,对于硬质塑料材料,我们可以使用离心干燥机和管道干燥系统,干燥后物料水分将小于 1%。

    管道干燥系统

    plastic recycling washing line pipe drying system

    带有连接到干燥机的管道;
    连接到安装在热干燥机上方的旋风分离器的管道;
    与材料接触的部件采用不锈钢制成。

    存储筒仓

    plastic recycling washing line storage silo

    为保证下游挤出造粒线的不间断工作和稳定进料,我们将使用缓冲料仓来储存洗涤后的材料。特殊设计确保物料不堵塞,料仓顶部设有旋风除尘装置。

    电器柜

    plastic recycling washing line electrical cabinet

    电控元件:(施耐德),例如断路器、交流触点、按钮、指示灯;用于整个系统的电气控制;安全联锁原理;所有电气单元:LS、施耐德、ABB。

    智能控制系统

    plastic recycling washing line intelligent control system

    配备智能控制系统,可提供适当的温度、流量、压力和浓度,以确保清洁效果,更好的操作界面和监控功能,使维护和故障排除更加容易。


    FAQ

    Q1. How does ACERETECH's PE film washing line address the problem of high moisture content in recycled materials?

    A:  Addressing the characteristic of PE film (such as agricultural film and LDPE packaging film) to easily absorb water and be difficult to dry, the ACERETECH AWS-PE system is equipped with a high-efficiency squeezing dryer. Using a mechanical screw extrusion principle, water is directly squeezed out of the film, controlling the final moisture content of the output material to within 3%-5%. This not only eliminates the high-energy consumption hot air drying process but also provides the ideal dryness for the downstream granulation process.

    Q2. Can this equipment handle heavily contaminated waste agricultural film or landfill recycled film?

    A: Yes. The AWS-PE system is specifically designed to process soft PE plastics containing sand, grease, and organic pollutants. Through a sink-float tank and a high-speed friction washer, heavy impurities in the material can be effectively separated. For heavily contaminated agricultural film, we also offer customized multi-stage washing modules to ensure that the purity of the resulting PE flakes meets the requirements for producing high-quality recycled film.

    Q3. Why choose an integrated "washing + squeezing" solution instead of traditional centrifugal dewatering?

    A: Traditional centrifugal dewatering machines are inefficient and leave a lot of residual moisture when processing film. ACERETECH's integrated solution uses squeezing and compacting technology, directly processing the washed film into a dense, semi-molten or compacted flake form. This method not only significantly reduces unit energy consumption but also significantly improves the feeding efficiency of the downstream granulation extruder, increasing the overall production line capacity by approximately 20%-30%.

    Q4. What is the level of automation of this PE film washing line? How much manual labor is required?

    A: The AWS-PE system achieves fully automated control from crushing and washing to dewatering. Through a central PLC intelligent control system, operators can monitor the entire line's operating status on a touchscreen. Thanks to intelligent feeding and online monitoring technology, even large production lines with a capacity of over 1000 kg/h typically require only 2-3 workers for front-end feeding and back-end material collection, significantly reducing labor costs.

    Q5. Regarding environmental regulations, what advantages does this equipment offer in terms of water treatment and carbon emissions?

    A: ACERETECH is committed to sustainable development. The AWS-PE washing line can be configured with an internal water circulation and purification system, achieving closed-loop recycling of washing water through multi-stage filtration and sedimentation, resulting in extremely low freshwater consumption. In addition, efficient dewatering technology replaces traditional high-power electric heating drying, significantly reducing the carbon footprint per ton of output and helping companies meet the latest global environmental assessment standards (such as PCR certification requirements).


    certificates obtained by ACERETECH

    Service and Support of Aceretech Machinery

    服务与支持

    Learn more

    Contact Aceretech

    联系我们

    Learn more